Body RepairTime Allowances (hrs)
|
Time Allowances (hrs)
The division of the preparatory operations is as follows:
Coarse putty operations and sealing operations come under sheet
metal operations in group A. Fine putty operations come under the
paint operations in group B.
Paintable surfaces are to be produced in the sheet metal work
division (body workers, panel beaters).
The paint operations division (painters) takes over the work
from the sheet metal work division and completes the surface to be
painted. This includes: at most 3 fine putty coats for screw parts,
at most 4 fine putty coats for welded parts
Note: Spraying colour
samples for the painting of individual parts is included in the
set-up time.
Finding the right colour
|
| 1. |
Clean a hand-sized area. Polish the damaged area
and adjoining surface using rubbing compound. |
| 2. |
Look for the colour code on the vehicle
identification plate (check for touching-up) |
| 3. |
Compare colour found on vehicle with colour
roster/colour shade roster. |
| 4. |
Select the mixture recipe after identifying the
colour. |
| 5. |
Carry out a colour test as a rough comparison with
colour sample to check the colour in daylight or suitable
artificial light. |
| 6. |
Keep the sample. |
|
The time allowances for paint operations in the main and
combined operations are organised into the following stages:
|
Paint stage / individual-part painting
|
Sheet metal parts
|
|
I
|
New part painting
- Partial application of putty for welded-in parts –
attached sheet metal parts
- Apply filler to entire surface area
- Apply top coat to entire surface area
|
|
II
|
Surface painting
- Apply top coat to entire surface area, including minor repairs
(not including putty operations)
|
|
III
|
Repair painting
- Partially apply putty to worked area covering up to 50% of the
surface to be painted
- Apply filler to worked surface
- Apply top coat to entire surface area
|
|
Paint stage / blending
|
Metal parts (2-coat / 3-coat paint
applications)
|
|
II a
|
Blend-in painting
- Blend-in basefix to approx. 50% into the adjoining part
|
|
II b
|
Touching-up
- Blend-in basefix into the entire adjoining part
|
|
Paint stage / individual-part painting
|
Plastic parts
|
|
I
|
New part painting
- Apply top coat to entire surface area
|
|
II
|
Surface painting
- Apply filler to entire surface area
- Apply top coat to entire surface area
|
|
III
|
Repair painting
- Apply putty to the worked area covering up to approx. 30% of
the component surface
- Apply filler to entire surface area
- Apply top coat to entire surface area
- Create structure if required (structure spray)
|
|
|
| Related Literature Units |
|---|
| - | |
|
04 Body & interior
