Control Valve Body Cover Replacement

Make

Vauxhall

Model

Astra J

Section

Automatic Transmission - AF40-6 › Repair Instructions › Control Valve Body Cover Replacement

Transmission/TransaxleControl Valve Body Cover Replacement

Control Valve Body Cover Replacement Removal Procedure 1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle . 2. Remove the front compartment insulator. Refer to Front Compartment Insulator Replacement . 3. Remove the radiator. Refer to Radiator Replacement . 4. Remove the transmission fluid cooler hose and seals. Refer to Transmission Fluid Cooler Hose Replacement .            5. Remove the 11 control valve body cover bolts (2). Note:  Do not pry with a tool on the transmission control valve body cover, case or sealing surfaces. Release the valve body cover by gently tapping with a plastic hammer. Be careful not to damage the housing. 6. Remove the control valve body cover (1). 7. Remove the control valve body. Refer to Control Valve Body Replacement . Note:  The valve body must be removed in order to prevent contamination when cleaning the sealing surfaces. 8. Clean the sealing surfaces and inspect the gasket mounting surface. Installation Procedure 1. Install the control valve body. Refer to Control Valve Body Replacement . 2. Install a 3 mm (0.125 in) bead of sealer on to the control valve body cover. Refer to Adhesives, Fluids, Lubricants, and Sealers .            3. Install the control valve body cover (2). 4. Install the 11 control valve body cover bolts (1) hand tight. Use locking agent on ALL bolts. Caution: Refer to Fastener Caution . 5. Tighten the control valve body cover bolts in sequence shown to 13 N·m (115 lb in) . 6. Install the radiator. Refer to Radiator Replacement . 7. Install the transmission fluid cooler hose and seals. Refer to Transmission Fluid Cooler Hose Replacement . 8. Check the transmission fluid level. Refer to Transmission Fluid Drain and Fill . 9. Install the front compartment insulator. Refer to Front Compartment Insulator Replacement 10. Lower the vehicle.

19 Transmission