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Other Vauxhall Workshop Service and Repair Manuals
Other Makes
Astra F Workshop Manual
General Vehicle Information
A Maintenance, Body and Chassis Sheet Metal Parts, Frame
B Paint
C Body Equipment
D Heating, Ventilation, Air Conditioning (HVAC)
E Front Wheel Suspension, Wheels and Tyres
F Rear Axle and Rear Wheel Suspension
H Brakes
J Engine and Engine Aggregates
Repair Instructions
Description and Operation
Diagnostic Information and Procedures
Other Information
Technical Service Bulletins
Technical Information
OHC Petrol Engine
DOHC Petrol Engine
Diesel Engine
Repair Instructions
Description and Operation
Diagnostic Information and Procedures
Technical Service Bulletins
General
Seals and Seal Rings
Ribbed V-Belt
Fuel Pump
Engine Damping Block
Oil Circulating
Timing Gear Case
Cylinder Block
Cylinder Head
Repair Instructions
Cylinder head and attaching parts, check and measure - Survey
Cylinder head height, check
Cylinder head, check for plane surface
Valve, measure
Inner diameter of valve guide, check
Valve stem play, determine
Installation height of valves, check
Installation height of valve guide, check
Swirl chamber projection, check - 17D, 17DT, X17DT, X17DTL
Cylinder head, overhaul
Cylinder head, attach to assembly tool set KM-6215
Cylinder head, disassemble
Valves, remove
Valve seat rings, replace (X 15 DT, X 17 DT)
Valve seat, cut (in cylinder head)
Valve guide, replace (X 15 DT, X 17 DT)
Valve guide, ream
Valve, grind
Valve, grind in
Valve stem seals, replace
Cylinder head, assemble
Cylinder head machining table of contents
Intake manifold, remove and install
Exhaust manifold, remove and install
Compression, Check
Pressure Loss, Check
1st Cylinder TDC, Adjust
Timing, Check
Timing, Adjust
Intake Manifold, Remove and Install (X 17 DTL)
Exhaust Manifold, Remove and Install (X 17 DTL)
Cylinder Head, Remove and Install (X 17 DTL)
Cylinder Head, Dismantle and Assemble
Cylinder Head, Overhaul - Valve, Grind
Cylinder Head, Overhaul - Valve, Grind In
Cylinder Head, Overhaul - Valve Stem Play, Check
Cylinder Head, Overhaul - Valve Guide, Ream
Cylinder Head, Overhaul - Valve Seat, Cut
Cylinder Block, Check for Plane Surface
Valve Indentation, Check
Swirl Chamber Projection, Check
Vacuum Pump, Remove and Install
Oil Short Circuit Valve, Replace
Thermostat, Remove and Install
Thermostat Housing, Remove and Install
Injector Nozzle, Remove and Install
Injector Nozzle, Disassemble and Assemble
Sealants, Lubricants and Locking Compounds
Description and Operation
Specifications
Special Tools and Equipment
Other Information
Technical Service Bulletins
Hydraulic Valve Lifter
Rocker Arm
Camshaft
Camshaft Bearing
Valves
Glow Plug
Cylinder Head Housing
Vacuum Pump
Auxiliary aggregate drive
Fuel Injection Systems
Engine Electrics
Cooling System
Turbo-Charging
K Clutch and Transmission
L Fuel and Exhaust System
M Steering
N Electrical Equipment and Instruments
R Accessories