Astra G: Maintenance, Body and Chassis Sheet Metal Parts, Frame
Also for this vehicle: Astra, Astra F, Astra H, Astra J.
General
Maintenance
Body & interior
Heating & A/C
Steering & suspension
Brakes
Engine
Transmission
Electrical
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- 02Maintenance, Body and Chassis Sheet Metal Parts, FrameMaintenance, Body and Chassis Sheet Metal Parts, Frame: Sections
Repair Instructions12 pages
- Hemming
- Body Repair with Straightening Benches
- Body Dimension Chart
- Body Dimension Table
- Welding Seams
- Legend for Welding Operations
- Quick Measurement Procedure
- Special Service Tools
- Power-Sounder (Vauxhall only)
- Body Repair Using Adhesion and Welding
- Survey of Body Measuring Device and Probes
- Adjustment of fog lamps pre-delivery inspection supplement 98.5
Description and Operation11 pages
- Introduction Division of new technical developments Astra G brochure
- Inspection system New developments to be noted in the case of the Astra G
- Inspection system Opel Service Manual, MY 98 1/2
- Inspection system Inspection brochure
- Inspection system Pre-delivery inspection
- Introduction Division of new technical developments Astra G brochure
- Introduction The product
- General Type and model code
- General View - saloon, 3-door
- General View - saloon, 5-door
- General View - estate, 5-door
- General Dimensions
Specifications15 pages
- Mounting Points for Lifting Means
- Roof Load
- Trailer Operation
- Parts and Product Characteristics
- Hemming
- Body Repair with Straightening Benches
- Body Dimension Chart
- Body Dimension Table
- Welding Seams
- Legend for Welding Operations
- Quick Measurement Procedure
- View from Below
- Vehicle Rear Section, View from Below (Models F35, F70)
- Corrosion Protection Measures in Series Production
- Survey of Body Measuring Device and Probes
- Special Tools and Equipment › Special Service Tools
- Warnings, Disclaimers, Safety › Power-Sounder (Vauxhall only)
Other Information16 pages
- Mounting Points for Lifting Means
- Disposal, recycling
- Roof Load
- Trailer Operation
- Parts and Product Characteristics
- Hemming
- Body Repair with Straightening Benches
- Welding Seams
- Legend for Welding Operations
- Quick Measurement Procedure
- View from Below
- Vehicle Rear Section, View from Below (Models F35, F70)
- Power-Sounder (Vauxhall only)
- Corrosion Protection Measures in Series Production
- Body Repair Using Adhesion and Welding
- Survey of Body Measuring Device and Probes
Technical Service Bulletins4 pages
- Noise, Vibration, Rattle › Noises from inner rear quarter panel in luggage compartment area
- Loose, Missing, Broken › Front doors of Antwerp built vehicles - Cracks in door frame
- Chip, Crack › Front doors of Antwerp built vehicles - Cracks in door frame
- Corrosion, Rust, Dirt › Removing dirt on side sill after removing wax
- Technical Information › 1998 › Adjustment of fog lamps pre-delivery inspection supplement 98.5
Sheet Metal Parts (Bolted)27 pages
- Description and Operation › Body sheet metal parts and frame Towing eye
- Other Information › Damage assessment/damage survey
- Technical Service Bulletins › Corrosion, Rust, Dirt › Tank filler neck - Corrosion
Tailgate8 pages
Luggage Compartment Lid › Repair Instructions2 pages
- Wing › Repair Instructions › Wing, Remove and Install
Sheet Metal Parts (Welded)98 pages
Repair Instructions7 pages
Description and Operation8 pages
- Bodywork repair through structural adhesive
- Instructions - bodywork repair
- Computerised measurement methods - Use of measuring and alignment systems
- Mechanical measuring method - Body measuring rod
- Specification for welded, brazed and riveted joints
- Body sheet metal parts and frame Body sheet metal parts, welded Corrosion protection improvement
- Body sheet metal parts and frame Body repair Economy parts
- Body sheet metal parts and frame Safety concept
Special Tools and Equipment2 pages
Body Repair › Repair Instructions2 pages
A Pillar › Repair Instructions8 pages
- A-pillar, Replace
- Attachment Strip for Additional Roof Frame Weatherstrip, Replace (Model F08)
- Attachment Strip for Additional Roof Frame Weatherstrip, Replace (Model F48)
- Attachment Strip for Additional Roof Frame Weatherstrip, Replace (Model F35)
- Front Door Hinge, Replace
- Mounting Strip for Roof Frame Auxiliary Weatherstrip, Replace (Model F70)
- Attachment Strip for Additional Roof Frame Weatherstrip, Replace (Model F69)
- Replace MIG welded door hinge
B Pillar › Repair Instructions10 pages
- B-pillar, Replace (Models F35, F48, F69)
- Attachment Strip for Additional Roof Frame Weatherstrip, Replace (Model F08)
- Attachment Strip for Additional Roof Frame Weatherstrip, Replace (Model F48)
- Attachment Strip for Additional Roof Frame Weatherstrip, Replace (Model F35)
- Rear Door Hinge, Replace
- Mounting Strip for Roof Frame Auxiliary Weatherstrip, Replace (Model F70)
- Attachment Strip for Additional Roof Frame Weatherstrip, Replace (Model F69)
- Lower B-Pillar, Replace (Model F07, F08)
- B-Pillar Reinforcement (Models F07, F08)
- Replace MIG welded door hinge
C Pillar › Repair Instructions4 pages
- Attachment Strip for Additional Roof Frame Weatherstrip, Replace (Model F48)
- Attachment Strip for Additional Roof Frame Weatherstrip, Replace (Model F35)
- Mounting Strip for Roof Frame Auxiliary Weatherstrip, Replace (Model F70)
- Attachment Strip for Additional Roof Frame Weatherstrip, Replace (Model F69)
- D Pillar › Repair Instructions › D-Pillar - Outer, Upper, Replace (Models F35, F70)
Members6 pages
Body Rear End Panel Panel › Repair Instructions9 pages
- Outer Rear End Panel, (Lower), Replace Completely (Models F07, F08, F48, F67, F69)
- Outer Rear End Panel, (Lower), Partial Replacement (Models F07, F08, F48, F67, F69)
- Rear Panel - Outer (Lower), Replace (Models F35, F70)
- Rear Panel - Outer (Lower), Partial Replacement Replace (Models F35, F70)
- Rear Panel - Inner (Lower), Replace (Models F35, F70)
- Insert - Rear Lamp, Replace (Models F08, F48)
- Insert - Rear Lamp, Replace (Models F35, F70)
- Left and Right Rear Crossmember, Replace
- Rear Lamp Insert, Replace (Models F07, F67, F69)
Roof Panel11 pages
- Front Roof Frame › Repair Instructions › Roof Frame - Inner Front, Replace
- Side Roof Frame › Repair Instructions › Roof Frame - Side, Replace (Model F08)
Rear Roof Frame › Repair Instructions2 pages
Floor and Underbody Parts › Repair Instructions7 pages
- Floor Panel - Rear, Replace (Models F08, F48)
- Smallest Section - Rear Floor Panel, Replace (Models F08, F48)
- Floor Panel - Rear, Replace (Models F35, F70)
- Smallest Section - Rear Floor Panel, Replace (Models F35, F70)
- Rear Floor - Minor Section, Replace (Models F07, F67, F69)
- Rear Floor Extension, Replace (Models F07, F67, F69)
- Intermediate Floor Panel - Rear, Replace (Model F70)
Body Side and Quarter Panel › Repair Instructions14 pages
- Rear Quarter Panel, Replace - Model F 08
- Rear Quarter Panel, Replace (Model F48)
- Rear Quarter Panel, Replace (Model F35)
- Rear Quarter Panel, Partial Replacement (Models F08, F35, F70)
- Rear Quarter Panel - Inner, Replace - Model F 08
- Rear Quarter Panel - Inner, Replace (Models F48, F69)
- Rear Quarter Panel - Inner, Replace (Model F35)
- Insert - Rear Lamp, Replace (Models F08, F48)
- Insert - Rear Lamp, Replace (Models F35, F70)
- Rear Quarter Panel, Replace (Model F69)
- Rear Quarter Panel, Replace (Model F70)
- Rear Lamp Insert, Replace (Models F07, F67, F69)
- Replace rear wheel housing (partial replacement)
- Replace rear wheel housing (complete)
Trim Panels, Radiator Grille, Spoiler21 pages
Repair Instructions10 pages
- Radiator Grille, Remove and Install; Panelling, Panelling Parts, Spoiler
- Spoiler Lip, Remove and Install
- Wing Inner Protective Panelling, Remove and Install
- Protective Panelling - Wheel Housing, Remove and Install (Models F08, F35, F48, F70)
- Water Deflector, Remove and Install
- Fuel Filler Flap, Remove and Install
- Stone Protection - Sill, Remove and Install
- Protective Panelling - Wheel, Detach and Reattach (Models F07, F67, F69)
- Lower Engine Compartment Cover, Remove and Install
- Headlamp frame repair
- Technical Service Bulletins › Leaks › Water in sill panelling
- Rear Spoiler › Technical Service Bulletins › Loose, Missing, Broken › Rear Spoiler - Centre mounting loosen on tailback
Rear Panelling6 pages
Description and Operation2 pages
- Stone Protector › Description and Operation › Body sheet metal parts and frame Stone protector
Sheet Metal Parts (cement and seal)7 pages
- Radiator Grille › Description and Operation › Body sheet metal parts and frame Radiator grille