Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)10 · Engine overhaul: 1.9 JTD (AR32302)
10 · Engine

Checking the connecting rods

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Overhauling › Checking the connecting rods
Engine overhaul: 1.9 JTD (AR32302)Checking the connecting rods
  • Check that the outside diameter of the pistons is within the specified limits; if not, replace the piston complete with seal rings and gudgeon pin.
Outside diameter of pistons
Class A 81.783 ÷ 81.797 mm
Class B 81.793 ÷ 81.807 mm
Class C 81.803 ÷ 81.817 mm

NOTE: The outside diameter of the piston should be measured at right angles to the gudgeon pin axis and 8 mm from the lower edge of the skirt.

Piston with arrows indicating measurement points

Checking the connecting rods

  1. Fit the caps on the connecting rods and fasten them with their screws to the specified torque.
  2. Check that the diameter of the connecting rod big end is within the specified limits; if not, replace the connecting rods.
Inside diameter of big end
53.883 ÷ 53.923 mm
Connecting rod being measured with a dial gauge

24 ÷ 26 Nm + 60°
2.5 ÷ 2.7 kgm + 60°

  • Check the squaring of the connecting rods using suitable equipment; if squaring is less than perfect, replace the connecting rod.
  • Check that the difference in weight between the connecting rods complete with half bearings, caps and screws is within the specified limits.
Difference in weight between connecting rods
± 2.5 g
  1. Check that the end floats between the second ring/scraper ring and their seats on the piston are within the specified limits.
Piston ring end float
Second ring 0.020 ÷ 0.060 mm
Oil scraper ring 0.030 ÷ 0.065 mm
Hand using a tool to measure piston ring end float
  • Check that the difference in weight between the pistons is within the specified limits.
Difference in weight between pistons
± 5 g

NOTE: The arrows indicate the areas from which it is possible to remove material to obtain an equal weight.

Parts & tools for this job For 1994 Alfa Romeo 145/146

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