Checking the connecting rods
- Make
- Alfa Romeo
- Model
- 145/146 Engines, 146 Bodywork and Engine Overhaul Manual
- Year
- 1994–2001
- Section
- Overhauling › Checking the connecting rods
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Engine overhaul: 1.9 JTD (AR32302)Checking the connecting rods
- Check that the outside diameter of the pistons is within the specified limits; if not, replace the piston complete with seal rings and gudgeon pin.
| Outside diameter of pistons | |
|---|---|
| Class A | 81.783 ÷ 81.797 mm |
| Class B | 81.793 ÷ 81.807 mm |
| Class C | 81.803 ÷ 81.817 mm |
NOTE: The outside diameter of the piston should be measured at right angles to the gudgeon pin axis and 8 mm from the lower edge of the skirt.
Checking the connecting rods
- Fit the caps on the connecting rods and fasten them with their screws to the specified torque.
- Check that the diameter of the connecting rod big end is within the specified limits; if not, replace the connecting rods.
| Inside diameter of big end |
|---|
| 53.883 ÷ 53.923 mm |
24 ÷ 26 Nm + 60°
2.5 ÷ 2.7 kgm + 60°
- Check the squaring of the connecting rods using suitable equipment; if squaring is less than perfect, replace the connecting rod.
- Check that the difference in weight between the connecting rods complete with half bearings, caps and screws is within the specified limits.
| Difference in weight between connecting rods |
|---|
| ± 2.5 g |
- Check that the end floats between the second ring/scraper ring and their seats on the piston are within the specified limits.
| Piston ring end float | |
|---|---|
| Second ring | 0.020 ÷ 0.060 mm |
| Oil scraper ring | 0.030 ÷ 0.065 mm |
- Check that the difference in weight between the pistons is within the specified limits.
| Difference in weight between pistons |
|---|
| ± 5 g |
NOTE: The arrows indicate the areas from which it is possible to remove material to obtain an equal weight.
‹ Prev Checking and if necessary replacing small end bushesNext › Checking and inspecting the oil pump
Parts & tools for this job For 1994 Alfa Romeo 145/146
- PARTEngine gasket setSearch: Alfa Romeo 145/146 1994 engine gasket set
- TOOLTorque wrenchSearch: 3/8 inch torque wrench
- TOOLFeeler gauge setSearch: feeler gauge set
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