Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)10 · Engine overhaul: 1.9 JTD (AR32302)
10 · Engine

Removing the camshaft

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Overhauling › Removing the camshaft
Engine overhaul: 1.9 JTD (AR32302)Removing the camshaft

REMOVING THE CAMSHAFT

  • Check that the camshaft end float is within the specified limits using a dial gauge.
Camshaft end float
0.100 ÷ 0.230 mm
  • If the camshaft end float is not within the specified limits, when reassembling the cylinder head change the worn parts.
  1. Slacken the camshaft cap screws.
  2. Remove the camshaft support lubrication pipe.
  3. Remove the camshaft caps.
  4. Remove the camshaft.
  5. Remove the camshaft front oil seal.
  6. Remove the cups complete with valve clearance adjustment pads.
Camshaft removal diagram showing components 1 to 6

13 ÷ 16 Nm
1.3 ÷ 1.6 kgm

When reassembling insert a new camshaft front seal, using tool no. 1.821.228.000.

Camshaft removal with tool 1.821.228.000

REMOVING THE VALVES

  • Remove the cylinder head from the support tools.
  • Place a suitable wooden board between the support tools and the cylinder head to support the valves.
  • Refit the cylinder head on the support tools and fasten it with the nuts.
  1. Remove the half tapers using support no. 1.820.257.000, lever no. 1.821.058.000 and cage no. 1.821.205.000.
  2. Remove the valve upper plates.
  3. Remove the valve springs.
Valve spring removal with tools 1.820.257.000, 1.821.058.000 and 1.821.205.000

Parts & tools for this job For 1994 Alfa Romeo 145/146

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