Removing the cylinder head

1. Disconnect the coolant delivery pipe to the water-oil heat exchanger from the thermostat.
2. Disconnect from the water pump fluid inlet stiff pipe the outlet pipe from the water-oil heat exchanger.
3. Slacken the screw fastening the water inlet pipe to the water-oil heat exchanger.
4. Slacken the screws and remove the heat shield from the turbocharger.
5. Slacken the nuts and disconnect the exhaust gas recirculation pipe from the intake box.

• Remove the seal.

21 ÷ 26 Nm
2.1 ÷ 2.7 kgm

REMOVING THE CYLINDER HEAD

1. Slacken the fastening screws and remove the tappet cover complete with seal.
2. Slacken the fastening screws and remove the cylinder head complete.
3. Remove the cylinder head seal.

8 ÷ 10 Nm
0.8 ÷ 1.0 kgm

• Slacken the screw of the exhaust gas recirculation pipe support bracket.

1. Slacken the nut fastening the exhaust manifold bracket to the crankcase.
2. Slacken the screws and remove the cover of the oil return pipe to the sump from the turbocharger.
3. Disconnect the oil return pipe to the sump from the turbocharger.
4. Disconnect the oil inlet pipe from the turbocharger.
5. Slacken the fastening nuts and remove the exhaust manifold complete with turbocharger and E.G.R. valve.
6. Remove the seal.