Cylinder head disassembly

When refitting, insert a new crankshaft front oil seal with tool no. 1.821.147.000.

CYLINDER HEAD DISASSEMBLY

PRELIMINARY OPERATIONS

1. Position stand no. 1.820.012.000 in a vice.
2. Fit tool no. 1.820.258.000.
3. Fit shim no. 1.820.267.000.
4. Position the cylinder head on the bracket and fasten the respective nuts.

INTAKE MANIFOLD REMOVAL

1. Loosen the fuel manifold-injector fittings on manifold side with tool no. 1.870.671.000.
2. Loosen the fuel manifold-injector fitting on injector side with a suitable tool.
3. Loosen the nuts and remove the single fuel manifold with pipes and fuel pressure sensor.
4. Remove the retainers and remove the fuel return pipe for injector lubrication.
   • Loosen the nuts and disconnect the pre-heat glow plug power wiring.
   • Disconnect the expansion reservoir coolant return pipe from the thermostat.
5. Loosen the fastening nuts and remove the complete air intake manifold.

26 ÷ 32 Nm
2.7 ÷ 3.3 kgm

19 ÷ 23 Nm
1.9 ÷ 2.3 kgm