Workshop Manuals Factory service & repair Aston Martin
01 00 Introduction02 01 Body system03 02 Frame and mounting04 03 Engine05 04 Suspension06 05 Driveline07 06 Brake system08 07 Transmission09 08 Clutch10 09 Exhaust11 10 Fuel12 11 Steering13 12 Climate control14 13 Information, gauge and warning15 14 Power supply16 15 Vehicle entertainment17 16 Vacuum distribution18 17 Lighting19 18 Electric distribution and electronic control20 19 Electronic features21 20 Appendix and glossary
Aston Martin DB9 Factory Workshop Manual (Issue 2, 2005)11 · 10 Fuel
11 · Engine

Installation

Make
Aston Martin
Model
DB9 Factory Workshop Manual
Year
Issue 2, 2005
Section
Fuel Tank and Lines › Installation
10 FuelInstallation · page 1 of 2
  1. Remove the tank service cover plate (Refer to '310-136 (Fuel Tank Drainage Adaptor)', page 20-1-7).
Diagram showing the removal of the fuel pump service cover plate from the top of the fuel tank

The following operation is completed using one hand and without sight of the fuel pump.

  1. Disconnect the main fuel pipe from the fuel filter (2).
Diagram showing the disconnecting of the main fuel pipe from the fuel filter assembly
  1. Disconnect the cross feed fuel pipes.
Diagram showing the disconnecting of two cross feed fuel pipes from the fuel pump assembly
  1. Disconnect the wiring harness plug.
Diagram showing the disconnecting of two wires from the wiring harness plug on the fuel pump
  1. Using the service tool (Refer to '310-140 (Fuel Pump Install / Remove)', page 20-1-7), twist the fuel pump anti-clockwise to release it from the mounting bracket. Withdraw the fuel pump.
Diagram showing the fuel pump being twisted anti-clockwise with a service tool to release it from the mounting bracket

Installation

  1. Place the fuel pump to it's mounting. Using the service tool twist clockwise to secure (Refer to '310-140 (Fuel Pump Install / Remove)', page 20-1-7).

The fuel pump should 'click' into place.

  1. Install the main fuel pipe, the cross feed pipes and the wiring harness plug.
  2. Install the tank service cover plate (Refer to '310-136 (Fuel Tank Drainage Adaptor)', page 20-1-7).

When installing the service cover plate always use a new seal.

  1. Connect the earth lead to the vehicle battery.

Warning
Fire Risk. Do not start engine until fuel system integrity is confirmed.

  1. Switch on the ignition. Confirm there are no fuel leaks.
  2. Start the engine and check for correct fuel system operation (i.e. correct engine running).
  3. Install both seat belts.
  4. Install the rear top panel.
  5. Install the passenger rear ¼ panel.
  6. Connect the seat belts lower mounts.
  7. Install the rear seats.

Install the seat backs then the seat bases.

  1. Install the passenger front seat.

Parts & tools for this job For 2005 Aston Martin DB9

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