Workshop Manuals Factory service & repair Fiat
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Fiat 500 Factory Service Manual (2007-2024)22 · Fault diagnosis
22 · Diagnostics

Fan does not work at different speeds

Make
Fiat
Model
500 Factory Service Manual
Year
2007–2024
Section
Climate control › Fan does not work at different speeds
Fault diagnosisFan does not work at different speeds

FAN DOES NOT WORK AT DIFFERENT SPEEDS

1.2 8v, 1.3 Multijet, 1.4 16v · Automatic climate control

The fan does not work when the speed control button is used.

Test results
1CHECK ON OPERATION OF CLIMATE CONTROL SYSTEM CONTROL UNIT FANAll OKProblems encounteredOperation

With the engine started, set the climate control system control unit to the AUTO position, adjust the temperature to 22 °C, place the recirculation at the outside air intake and the distribution to the front position.

Adjust the fan button (upper arrow) gradually increasing the speed set and then decrease the speed using the button (lower arrow), thereby checking the effect of the air flow rate variation.

End of diagnosisThe fan does not workMove on to Step 2
2CHECK USING DIAGNOSTIC EQUIPMENTAll OKProblems encounteredOperation

Connect the diagnostic equipment and check:

  • that there are no errors at the passenger compartment fan;
  • that there are no errors linked to the fan (short circuit errors).
Move on to Step 4

1. Error at the passenger compartment fan.

2. Short circuit error.

3. Fan operating module error.

1. Move on to Step 4

2. Move on to Step 3

3. Move on to Step 4

3CLIMATE CONTROL NODE ELECTRICAL CONNECTIONS CHECKAll OKProblems encounteredOperation
With the engine switched off, remove the control unit from the dashboard support and disconnect the connector, visually inspecting for any damage at the connector contacts. Then reconnect it correctly to check for any false contacts.Move on to Step 4Electrical connections loose or damaged.

Restore the loose or damaged electrical connections.

See E6020 AIR CONDITIONING

4CHECK ON ELECTRICAL CONNECTIONS AND FAN OPERATIONAll OKProblems encounteredOperation

Check whether the electrical wiring connections are loose.

Disconnect/reconnect the connection to the engine mounting.

Disconnect the connector and connect to a feeder.

In these conditions the motor should rotate at the maximum speed, indicating that the operating module is not working

End of diagnosis

1. Electrical connections loose.

2. The fan does not work.

3. The operating module does not work.

1. Renew the correct connections

See E6020 AIR CONDITIONING

2. Replace the fan

Op. 5040C30 AIR CONDITIONING FAN - R.R.

3. Replace the fan motor electronic variator

Op. 5040C44

1.2 8v, 1.3 Multijet, 1.4 16v · Manual air conditioning

The fan does not work when the speed control selector is used.

Test results
1SPEED SELECTOR CORRECT OPERATION CHECKAll OKProblems encounteredOperation

Check that the fan is working at the maximum speed: if it only works at the maximum speed, the resistor should be replaced.

Check whether the resistor thermal fuse is broken by measuring the electrical continuity at the thermal fuse securing points.

Move on to Step 2Speed selector fails to work.

Replacement of ceramic resistor

Op. 5040C48 A/C FAN MOTOR RESISTOR - R+R

2FAN CORRECT OPERATION CHECKAll OKProblems encounteredOperation

Check for loose connections in the electrical wiring. Disconnect/reconnect the connection to the engine mounting.

Check that it rotates at all speeds by activating them using the switch. If it does not rotate at the maximum speed, check the vehicle fuse. If the defect persists, before replacing it, provide a direct battery supply and check that it rotates at maximum speed.

End of diagnosis

1. Electrical connections loose

2. Fan not working.

1. Refit the electrical connections correctly.

2. Replace the fan

Op. 5040C30 AIR CONDITIONING FAN - R.R.

Parts & tools for this job For 2007 Fiat 500

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