500 Factory Service Manual (2007-2024): Gearbox and differential

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1. 01General informationGeneral information: Sections
2. 02SpecificationsSpecifications: Sections
3. 03Manufacturing data and tolerancesManufacturing data and tolerances: Sections
4. 04Tightening torquesTightening torques: Sections
5. 05Fluids and lubricantsFluids and lubricants: Sections
6. 06MaintenanceMaintenance: Sections
7. 07Diagnostic checksDiagnostic checks: Sections
8. 08EngineEngine: Sections
9. 09ClutchClutch: Sections
10. 10Gearbox and differentialGearbox and differential: Sections
    • General2 pages

      • Introduction - Gearbox
      • Introduction - gearbox
    • Manual gearbox with differential14 pages

      • Manual gearbox and differential - introduction
      • Introduction - 6 speed gearbox
      • Manual gearbox and differential - r + r
      • Manual gearbox/engine coupling bracket - r+r
      • Manual gearbox (6 speed) with differential - dismantling and reassembly - wash, check components, replace synchronizers
      • Manual gearbox (5-6 speed) with differential - dismantling and reassembly - wash and check parts - replace synchronisers
      • Manual gearbox (5 speed) with differential - dismantling and reassembly - wash and check parts - replace synchronisers,
      • Gear selection and engagement unit - r.r.
      • Gear selection and engagement unit - overhaul with assembly removed
      • Differential internal casing, removed - dismantling and reassembly, check planet and satellite gears
      • Right differential shaft oil seal - r.r
      • Left differential shaft oil seal - r.r.
      • Left differential internal driveshaft - r + r
      • Right differential internal driveshaft - r.r.
    • Manual gearbox external controls5 pages

      • Introduction - manual gearbox external controls
      • Gear control lever outer boot - r.r.
      • Gear lever and support - r.r.
      • Gear lever knob - r + r
      • Gear engagement/selection cables - r.r
11. 11Axles and driveshaftsAxles and driveshafts: Sections
12. 12BrakesBrakes: Sections
13. 13SteeringSteering: Sections
14. 14Suspension and wheelsSuspension and wheels: Sections
15. 15Heating, air conditioning and auxiliary unitsHeating, air conditioning and auxiliary units: Sections
16. 16Electrical equipmentElectrical equipment: Sections
17. 17Body fittingsBody fittings: Sections
18. 18Body panels and frameBody panels and frame: Sections
19. 19Wiring diagrams and electrical functionsWiring diagrams and electrical functions: Sections
20. 20Wiring harnessesWiring harnesses: Sections
21. 21Connectors and pin-outsConnectors and pin-outs: Sections
22. 22Fault diagnosisFault diagnosis: Sections
23. 23Special toolsSpecial tools: Sections