Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Grande Punto Factory Service Manual (2005-2012)09 · Clutch
09 · Transmission

Clutch - r + r

Make
Fiat
Model
Grande Punto Factory Service Manual
Year
2005–2012
Section
Clutch mechanisms › Clutch - r + r
ClutchClutch - r + r

CLUTCH - R + R

Operation 1810A20 · CLUTCH MECHANISM

1.3 Multijet · 75 CV

Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED

1.9 Multijet

On this version it is not possible to remove/refit the clutch on the car.

To perform this operation, remove/refit the power unit

Op. 1004B10 POWER UNIT WITH MANUAL GEARBOX - R.R

Op. 1004D10 POWER UNIT (MANUAL GEARBOX), REMOVED, DISMANTLE AND REASSEMBLE

1.3 Multijet · 6 Speed, 90 CV

On this version with the 6 speed gearbox, it is not possible to remove/refit the clutch on the car.

To perform this operation, remove/refit the power unit

- Refer to

Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED

1.2 8v, 1.4 8v

Removing

Op. 5530B10 BATTERY - R+R

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R

Op. 0010T40 CHANGE MANUAL GEARBOX OIL

Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R.

Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.

Op. 4450B12 FRONT WHEELS (TWO) - R+R

Op. 2110A60 MANUAL GEARBOX/ENGINE COUPLING BRACKET - R+R

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

1. Fit the flywheel lock.

ToolDescriptionFunctionValidity
1860846000Counter-torqueFlywheel lock

2. Undo the bolts (2a) and remove the clutch mechanism and the plate (2b).

The bolts are pre-treated with sealant and therefore they should be replaced each time they are refitted.

CLUTCH - R + R

Refitting

- Place the clutch mechanism complete with plate in its housing and secure it by tightening the new bolts to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Clutch mechanismBolt (to be replaced)M61.2 ÷ 1.5

1.2 8v

1.4 8v

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

Op. 2110A60 MANUAL GEARBOX/ENGINE COUPLING BRACKET - R+R

Op. 4450B12 FRONT WHEELS (TWO) - R+R

Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.

Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R.

Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 5530B10 BATTERY - R+R

Op. 0010T40 CHANGE MANUAL GEARBOX OIL

1.3 Multijet · 5 Speed, 90 CV

Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED

1.4 16v

Removing

Op. 5530B10 BATTERY - R+R

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 1048A32 HOSE FROM AIR FILTER TO INTAKE MANIFOLD - R + R

Op. 5520B10 STARTER MOTOR - R+R

Op. 0010T40 CHANGE MANUAL GEARBOX OIL

Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.

Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R.

Op. 4450B12 FRONT WHEELS (TWO) - R+R

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

1. Fit the flywheel lock.

ToolDescriptionFunctionValidity
1860846000Counter-torqueFlywheel lock

2. Fit a suitable clutch centering tool.

3. Undo the bolts (3a) diagonally and remove the clutch mechanism complete with plate (3b).

CLUTCH - R + R

Refitting

- Place the clutch mechanism in position complete with plate using a suitable centering tool and tighten the bolts diagonally to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Clutch mechanismBoltM61.2 ÷ 1.51.4 16v

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

Op. 4450B12 FRONT WHEELS (TWO) - R+R

Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R.

Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.

Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

Op. 5520B10 STARTER MOTOR - R+R

Op. 1048A32 HOSE FROM AIR FILTER TO INTAKE MANIFOLD - R + R

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 5530B10 BATTERY - R+R

Op. 0010T40 CHANGE MANUAL GEARBOX OIL

Parts & tools for this job For 2005 Fiat Grande Punto

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.