Workshop Manuals Factory service & repair Land Rover
01 Introduction02 General specification data03 Engine tuning data04 General fitting reminders05 Lubricants, fluids and capacities06 Maintenance07 Engine08 Emission control09 Fuel system10 Cooling system11 Manifold and exhaust system12 Transfer gearbox13 Automatic gearbox14 Propeller shafts15 Rear axle and final drive16 Front axle and final drive17 Steering18 Front suspension19 Rear suspension20 Brakes21 Wheels and tyres22 Chassis and body23 Heating and ventilation24 Air conditioning25 Wipers and washers26 Electrical27 Instruments
Land Rover Defender 90 Workshop Manual (NAS)20 · Brakes
20 · Brakes

Brake pedal refit

Make
Land Rover
Model
Defender 90 Workshop Manual (NAS)
Section
Repair › Brake pedal refit
BrakesBrake pedal refit

BRAKE PEDAL Refit

Service repair no - 70.35.01 - Brake pedal Service repair no - 70.35.03 - Pedal box

  1. Fit pedal to pedal box, insert pivot shaft and

Remove

  1. Attach return springs to pedal and pedal box
  2. Remove brake servo assembly. See Brake servo assembly 12. Fit pedal box and gasket to engine bulkhead.
  3. Remove 6 bolts securing pedal box to engine bulkhead. 13. Fit brake servo assembly.
  4. Taking care not damage brake fluid pipes, remove pedal box assembly and gasket.
Brake pedal refit – Taking care not damage brake fluid pipes, remove pedal box assembly and gasket.
  1. Release return springs from pedal and pedal box bosses.
  2. Using a suitable punch, drift out retaining pin and withdraw pedal pivot shaft.
  3. Remove brake pedal complete with pivot bushes.
  4. Examine components for wear or damage, renew as necessary.
  5. If it is necessary to fit new pivot bushes, they must be reamed out to 15,87 mm ± 0,02 mm, 0.625 ± 0.001 in after fitment.
  6. Lubricate pedal pivot shaft and bushes with general purpose grease.

secure with new split pin.

bosses.

Tighten fixings to 25 Nm, 18 lbf/ft. See Brake servo assembly

Parts & tools for this job For Land Rover Defender

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