Workshop Manuals Factory service & repair Land Rover
01 Introduction02 General specification data03 Engine tuning data04 General fitting reminders05 Lubricants, fluids and capacities06 Maintenance07 Engine08 Emission control09 Fuel system10 Cooling system11 Manifold and exhaust system12 Transfer gearbox13 Automatic gearbox14 Propeller shafts15 Rear axle and final drive16 Front axle and final drive17 Steering18 Front suspension19 Rear suspension20 Brakes21 Wheels and tyres22 Chassis and body23 Heating and ventilation24 Air conditioning25 Wipers and washers26 Electrical27 Instruments
Land Rover Defender 90 Workshop Manual (NAS)20 · Brakes
20 · Brakes

Servo assembly refit

Make
Land Rover
Model
Defender 90 Workshop Manual (NAS)
Section
Repair › Servo assembly refit
BrakesServo assembly refit

SERVO ASSEMBLY Refit

Service repair no - 70.50.01

Remove

  1. Fit brake pedal to servo push rod with clevis pin

Before starting repair refer to general brake service practice. See General Brake Service Practice 11. Fit blanking grommets to each side of pedal box.

  1. At footwell, attach pedal return springs.

NOTE: The non-return valve and grommet, 13. Connect vacuum hose to servo non-return valve. are the only serviceable components, in 14. Fit brake master cylinder to servo unit. event of failure or damage, fit a new unit.

Servo assembly refit – NOTE: The non-return valve and grommet, 13. Connect vacuum hose to servo non-return valve.
  1. Remove master cylinder. See Master cylinder
  2. Disconnect vacuum supply hose from servo unit.
  3. At footwell, release 2 brake pedal return springs.
  4. Disconnect leads from brake light switch at rear of pedal box.
  5. Remove blanking grommets from each side of pedal box.
  6. Remove split pin and clevis pin securing servo push rod to brake pedal.
  7. Remove 4 nuts and plain washers securing servo to pedal box.
  8. Remove servo assembly and rubber washer from bulkhead.
  9. Locate servo assembly and rubber washer to engine bulkhead and secure to pedal box. Tighten fixings to 14 Nm, 10 lbf/ft.

and new split pin.

See master cylinder

Parts & tools for this job For Land Rover Defender

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