Nm, 34 lbf ft

138. Remove 3 bolts securing engine front lifting
113. Fit nut securing LH engine mounting rubber to chassis mounting and tighten to 30 Nm, 22 lbf 139. Position engine lifting bracket to PAS pump, ft.
114. Fit nut securing RH engine mounting rubber to chassis mounting and tighten to 30 Nm, 22 lbf 140. Secure knock sensor harness clip to PAS return ft.
115. Fit bell housing to engine bolts and tighten to 46 141. Fit PAS pulley to pump, fit bolts but do not .

Nm, 34 lbf ft

116. Remove piece of wood from bell housing access 142. Position brake servo pipe and connect to inlet hole.
117. Align converter to drive plate. 143. Position purge pipe and secure to coolant hose
118. Fit bolts securing converter to drive plate and tighten to 45 Nm, 33 lbf ft. 144. Fit intake hose to MAF sensor housing and

NOTE: Rotate crankshaft during the above 145. Position breather pipe ’P’ clip to RH cylinder procedure.

146. Fit plenum.
119. Fit bell housing access plate and secure with bolts tightened to 9 Nm, 7 lbf ft. 147. Remove plugs from fuel return and feed hose
120. Clean bell housing cover plate and mating face.
121. Fit plate and secure with bolts tightened to 9 148. Clean fuel feed pipe connections. Nm, 7 lbf ft. 149. Connect feed hose to fuel rail and tighten union.
122. Connect multiplug to crankshaft position sensor. 150. Connect fuel return hose to fuel rail and secure
123. Fit crankshaft position sensor heat shield and secure with screw. 151. Connect heater feed and return hoses to pipes
124. Position engine harness to LH engine mounting bracket and secure with cable tie. 152. Release A/C compressor and position to
125. Connect multiplug to LH knock sensor.
126. Position engine harness to RH engine mounting 153. Position heat shield to compressor fixing, fit bolts bracket and secure with cable ties.
127. Connect multiplug to RH knock sensor. 154. Connect compressor multiplug.
128. Connect Lucar to starter motor solenoid. 155. Clean drive belt and pulley grooves.
129. Position battery leads to starter motor solenoid 156. Using a 15 mm spanner, rotate tensioner terminal and secure with nut.
130. Position starter motor heat shield.
131. Clean exhaust manifold to front pipe mating 157. Tighten PAS pump pulley bolts to faces.
132. Fit NEW front pipe to manifold gaskets. 158. Fit radiator.
133. Connect front pipe to manifold studs and secure with nuts. 159. Fit bonnet.
134. Secure starter motor heat shield clip to solenoid.
135. Align starter motor heat shield to RH engine 160. Refill engine oil. mounting bracket and secure with bolt.
136. Align RH catalyst heat shield to chassis and 161. Adjust kick-down cable. secure with bolt.
137. Lower vehicle.

bracket, retain bracket but discard bolts.

align to cylinder head and secure with bolts tightened to 35 Nm, 25 lbf ft.

hose.

tighten.

manifold.

and harness with cable ties.

secure with clip.

head and secure with bolt. See FUEL SYSTEM, Repair, plenum chamber; Refit

connections.

with clip.

and secure with clips.

mounting bracket.

and tighten to 25 Nm, 18 lbf ft.

clockwise, fit belt to pulleys and release tensioner. 10 Nm, 7 lbf ft. See COOLING SYSTEM, Repair, radiator See CHASSIS AND BODY, Repair, bonnet See SECTION 10, Maintenance, under vehicle maintenance See AUTOMATIC GEARBOX, Adjustment, kickdown cable adjustment