300Tdi Defender
70
BRAKES
6
REPAIR
BRAKE PEDAL
Service repair no - 70.35.01 - Brake pedal
Service repair no - 70.35.03 - Pedal box
Remove
1. Remove brake servo assembly.
See Servo
assembly .
2. Remove 6 bolts securing pedal box to engine
bulkhead.
3. Taking care not damage brake fluid pipes,
remove pedal box assembly and gasket.
4. Release return springs from pedal and pedal box
bosses.
5. Using a suitable punch, drift out retaining pin and
withdraw pedal pivot shaft.
6. Remove brake pedal complete with pivot
bushes.
7. Examine components for wear or damage,
renew as necessary.
8. If it is necessary to fit new pivot bushes, they
must be reamed out to 15,87 mm
±
0,02 mm
(0.625
±
0.001 in) after fitment.
Refit
9. Lubricate pedal pivot shaft and bushes with
general purpose grease.
10. Fit pedal to pedal box, insert pivot shaft and
secure with new split pin.
11. Attach return springs to pedal and pedal box
bosses.
12. Fit pedal box and gasket to engine bulkhead.
Tighten fixings to
25 Nm (18 lbf/ft).
13. Fit brake servo assembly.
See Servo
assembly .
