300Tdi Defender
12
ENGINE
18
REPAIR
FLYWHEEL HOUSING
Service repair no - 12.53.01
Remove
1. Disconnect battery.
2. Remove gearbox.
See MANUAL GEARBOX,
Repair, R380 gearbox
3. Remove clutch.
See CLUTCH, Repair, Clutch
assembly
4. Remove flywheel.
See Flywheel
5. Remove 3 fixings and withdraw starter motor.
6. Remove 2 bolts from top of flywheel housing.
7. Remove 4 bolts securing bottom of flywheel
housing to engine mounting brackets.
8. Remove inner bolts and lift off flywheel housing.
Refit
9. Clean rear face of housing and mating face on
block, ensuring all old sealant is removed.
10. Apply sealant to flywheel housing mating face on
cylinder block.
11. Fit housing to cylinder block. Tighten retaining
bolts to
45 Nm (33 lbf/ft).
12. Remove surplus sealant from block.
13. Fit starter motor.
14. Fit flywheel.
See Flywheel
15. Fit clutch.
See CLUTCH, Repair, Clutch
assembly
16. Fit gearbox.
See MANUAL GEARBOX, Repair,
R380 gearbox
17. Reconnect battery.
