300Tdi Defender
ENGINE
7
REPAIR
Refit
12. Lightly grease pulley spigot and locate pulley
onto cranshaft.
13. Fit pulley retaining bolt.
14. Fit pulley retainer LRT-12-080 and secure with 4
bolts.
15. Tighten pulley nut to
80 Nm (59 lbf/ft) + 90
°
.
16. Remove pulley retainer.
17. Fit drive belt.
See ELECTRICAL, Repair,
Auxiliary drive belt; Refit
18. Fit fan cowl.
See COOLING SYSTEM, Repair,
Fan cowl
19. Fit viscous coupling and fan.
See COOLING
SYSTEM, Repair, Viscous coupling and fan
20. Fit intercooler to induction manifold hose.
21. Fit radiator top hose.
22. Refill cooling system.
See COOLING SYSTEM,
Repair, Drain and refill cooling system
23. Reconnect battery.
FRONT COVER PLATE AND SEAL
Service repair no - 12.65.01
Remove
1. Disconnect battery.
2. Drain coolant.
See COOLING SYSTEM,
Repair, Drain and refill cooling system
3. Remove top hose from radiator.
4. Remove intercooler to induction manifold hose.
5. Remove viscous coupling and fan.
See
COOLING SYSTEM, Repair, Viscous
coupling and fan
6. Remove fan cowl.
See COOLING SYSTEM,
Repair, Fan cowl
7. Remove drive belt.
See ELECTRICAL, Repair,
Auxiliary drive belt
8. Remove crankshaft pulley.
See Crankshaft
pulley
9. Remove 14 bolts securing front cover plate. Note
that top 2 bolts also retain thermostat hose clips.
10. Remove cover plate complete with gasket.
11. Remove small gasket from centre bolt boss.
Seal replacement
12. Remove worn seal from cover and clean recess.
13. Support cover and fit new seal, open side fitted
into recess, using special tool LRT-12-077.