300Tdi Defender: Injection Pump Gear Upgrade
12
ENGINE
12
REPAIR
CAMSHAFT OIL SEAL
Service repair no - 12.13.05
Remove
1. Remove camshaft gear.
See Camshaft gear
2. Remove camshaft oil seal from front cover using
special tool LRT-12-083.
Refit
3. Lubricate a new camshaft oil seal with clean
engine oil.
4. With lip side leading, drive in seal squarely using
special tool LRT-12-082.
5. Fit camshaft gear.
See Camshaft gear
INJECTION PUMP GEAR
Service repair no - 19.30.06
Remove
1. Remove camshaft drive belt.
See Camshaft
drive belt
2. Slacken 3 bolts on front of injector pump gear.
3. Remove special tool pin from gear.
4. Remove 3 bolts and withdraw gear and retaining
plate.
Refit
CAUTION: It is important to ensure that
when the injection pump is locked no
attempt must be made to rotate it. Take
care not to allow the crankshaft to be turned.
5. Fit gear and retaining plate. Tighten bolts to
25
Nm (18 lbf/ft).
6. Insert pin from special tool LRT-12-045 in
injection pump gear and through into pump
flange.
7. Fit camshaft drive belt.
See Camshaft drive
belt