300Tdi Defender Front Cover Gasket for Enhanced Engine Performance
ENGINE
13
REPAIR
FRONT COVER GASKET
Service repair no - 12.65.10
Remove
1. Remove camshaft drive belt.
See Camshaft
drive belt
2. Remove crankshaft gear.
See Crankshaft gear
3. Remove camshaft gear.
See Camshaft gear
4. Remove injection pump gear.
See Injection
pump gear
5. Remove fuel injection pump.
See FUEL
SYSTEM, Repair, Fuel injection pump
6. Remove engine oil sump.
See Engine oil
sump
7. Remove oil pick up strainer.
See Oil pick-up
strainer
8. Remove 10 bolts securing timing gear housing to
block.
9. Withdraw timing gear housing complete with
gasket.
10. Clean all gasket material from mating faces.
Refit
11. Fit slave guide studs to locate gasket.
12. Fit new gasket to cylinder block.
13. Align flats on oil pump with flats on crankshaft.
14. Fit front cover to block taking care not to damage
oil seal.
15. Secure with bolts of correct length in locations
where slave studs are not fitted, see J6149.
16. Remove slave studs and fit correct length bolts.
17. Tighten all bolts to
25 Nm (18 lbf/ft).
1 - 25 mm, 2 - 35 mm, 3 - 80 mm.
18. Fit oil pick-up strainer.
See Oil pick-up
strainer
19. Fit oil sump.
See Engine oil sump
20. Fit fuel injection pump.
See FUEL SYSTEM,
Repair, Fuel injection pump
21. Fit injection pump gear.
See Injection pump
gear
22. Fit camshaft gear.
See Camshaft gear
23. Fit crankshaft gear.
See Crankshaft gear
24. Fit camshaft drive belt.
See Camshaft drive
belt