TD5 Defender Fuel System Cooler - Fuel
19
FUEL SYSTEM
4
REPAIR
ELEMENT - FUEL FILTER
Service repair no - 19.25.07
Remove
1. Release fixings and remove battery cover.
2. Disconnect battery negative lead.
3. Raise rear of vehicle.
WARNING: Support on safety stands.
4. Release fixing and remove fuel filter cover.
5. Clean area around fuel filter.
6. Disconnect multiplug from filter element.
7. Remove fuel filter element.
Refit
8. Clean fuel filter and mating face.
9. Fit new fuel filter element and connect multiplug.
10. Position fuel filter cover and secure with fixing.
11. Remove stand(s) and lower vehicle.
12. Reconnect battery negative lead.
13. Fit and secure battery cover.
COOLER - FUEL
Service repair no - 19.25.30
Remove
1. Remove 3 bolts and remove engine acoustic
cover.
2. Remove battery cover.
3. Disconnect battery negative lead.
4. Drain cooling system. See COOLING
SYSTEM, Adjustment.
5. Release 3 clips and disconnect 3 coolant hoses
from fuel cooler.
6. Release 2 fuel hoses from fuel cooler.
CAUTION: Plug the connections.
7. Release vacuum pipe clip from fuel cooler.
8. Remove 4 bolts securing fuel cooler to inlet
manifold and remove cooler.
Refit
9. Clean fuel hose connections.
10. Position fuel cooler to inlet manifold. Apply
Loctite 242 to bolts and tighten to 18 Nm (13
lbf.ft).
11. Connect fuel hoses.
12. Connect coolant hoses, secure with clips.
13. Secure vacuum hose to fuel cooler.
14. Refill cooling system. See COOLING SYSTEM,
Adjustment.
15. Fit engine acoustic cover and secure with bolts.
16. Reconnect battery negative lead.
17. Fit battery cover.