TD5 Defender
FUEL SYSTEM
11
REPAIR
REGULATOR - FUEL PRESSURE
Service repair no - 19.45.06
Remove
1. Remove battery cover.
2. Disconnect battery negative lead.
3. Remove 3 bolts and remove engine acoustic
cover.
4. Release hose from fuel cooler.
5. Release fuel hoses from pressure regulator.
CAUTION: Plug the connections.
6. Disconnect multiplug from fuel temperature
sensor.
7. Remove 3 bolts, remove pressure regulator from
cylinder head and collect gasket and ’O’ring.
8. Remove fuel filter from cylinder head.
9. Remove fuel temperature sensor and discard
sealing washer.
10. Remove fuel hose and fuel pipe and discard ’O’
rings.
Refit
11. Clean fuel pressure regulator, mating face and
fuel filter.
12. Clean fuel pipe unions.
13. Fit fuel pipe and fuel hose to pressure regulator
using new ’O’ rings.
14. Fit fuel temperature sensor using new sealing
washer and tighten to 14 Nm (11 lbf.ft) .
15. Fit fuel filter to cylinder head.
16. Using a new gasket and ’O’ ring position
pressure regulator and tighten bolts to 25 Nm
(18 lbf.ft) .
17. Connect fuel temperature sensor.
18. Connect fuel hoses to pressure regulator and
fuel cooler.
19. Fit engine acoustic cover.
20. Reconnect battery negative lead.
21. Fit battery cover.