Land Rover Defender TD5 Workshop Manual
Page 2
WORKSHOP MANUAL SUPPLEMENT
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CONTENTS
Page 6
CONTENTS
INFORMATION
Page 9
INTRODUCTION
GENERAL SPECIFICATION DATA
ENGINE TUNING DATA
GENERAL FITTING REMINDERS
MAINTENANCE
ENGINE
EMISSION CONTROL
ENGINE MANAGEMENT SYSTEM
FUEL SYSTEM
COOLING SYSTEM
MANIFOLD AND EXHAUST SYSTEM
CLUTCH
MANUAL GEARBOX
TRANSFER GEARBOX
PROPELLER SHAFTS
STEERING
FRONT SUSPENSION
REAR SUSPENSION
BRAKES
CHASSIS AND BODY
PANEL REPAIRS
BODY REPAIRS
Page 620
Page 621
Page 622
CHASSIS AND BODY
CHASSIS FRAME ALIGNMENT
LAND ROVER 90 CHASSIS
LAND ROVER 90
CHASSIS ALIGNMENT DIMENSIONS
LAND ROVER 110
LAND ROVER 110
CHASSIS ALIGNMENT DIMENSIONS
LAND ROVER 130
LAND ROVER 130
CHASSIS ALIGNMENT DIMENSIONS
GAP AND PROFILE INFORMATION
Page 635
Page 636
Page 637
APPROVED MATERIALS
DESCRIPTION - USEAGE
SUPPLIER
PART NUMBER
DESCRIPTION - USEAGE
SUPPLIER
PART NUMBER
APPLICATION EQUIPMENT
Page 646
Page 647
Page 648
CORROSION PROTECTION
Page 650
Page 651
Page 652
CAVITY WAX
Page 654
Page 655
Page 656
Page 657
SEALANTS AND ADHESIVES
Page 659
Page 660
Page 661
Page 662
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PUTTY APPLICATION AREAS
Page 665
Page 666
FOAM/RUBBER SEAL APPLICATION AREAS
Page 668
WATER LEAKS
SERVICEABLE PANELS
Page 671
Page 672
Page 673
Page 674
Page 675
GENERAL WELDING PRECAUTIONS
PANEL REPLACEMENT PROCEDURE
Page 678
Page 679
Page 680
REPAIR PROCEDURES
WING LOWER FRONT
HEADLAMP MOUNTING PANEL
WING UPPER - LH
WING UPPER - RH
WHEEL ARCH - FRONT
BULKHEAD ASSEMBLY
SCREEN APERTURE
SILL - FRONT
CORNER CAPPING
BODY SIDE CAPPING
BODY SIDE REAR - UPPER
BODY SIDE REAR - LOWER - ASSEMBLY
BODY SIDE REAR - PANEL
REAR LAMP PANEL
REAR CROSSMEMBER PANEL
ROOF ASSEMBLY
TIME SCHEDULES
Page 699
Page 700
Page 701
PAINT PROCEDURES
Page 703
CONTENTS
ADJUSTMENT
REPAIR
Page 707
AIR CONDITIONING
WIPERS AND WASHERS
ELECTRICAL
INSTRUMENTS