Fuel pump

Refit

1. Remove protective caps from each injector.
2. Clean injectors and recesses in fuel rail and inlet manifold.
3. Lubricate new ’O’ rings with castor oil and fit to each end of injectors.
4. Fit injectors to fuel rail.
5. Secure injectors to fuel rail with spring clips.
6. Position fuel rail assembly and connect injector multiplugs.
7. Fit injector spacer.
8. Push each injector into inlet manifold.
9. Fit bolts securing fuel rail to inlet manifold and tighten to 10 Nm.
10. Using a new ’O’ ring, connect fuel feed to fuel rail, fit bolts and tighten to 8 Nm.
11. Connect vacuum pipe to fuel pressure regulator and secure with clip.
12. Fit engine cover. See ENGINE, Repairs.
13. Connect battery earth lead.

FUEL PUMP

Service repair no - 19.45.08

Remove

1. Disconnect battery earth lead.
2. Depressurise fuel system. See Adjustments.
3. Remove subwoofer assembly. See ELECTRICAL, Repairs.
4. Remove engine cover. See ENGINE, Repairs.

WARNING: The spilling of fuel is unavoidable during this operation. Ensure that all necessary precautions are taken to prevent fire and explosion.

5. Remove 4 bolts securing fuel pump access cover to body and remove cover.

6. Release clip and disconnect hose securing fuel pump breather hose to fuel pump.