Workshop Manuals Factory service & repair MG
01 Introduction02 General information03 General data, torque settings and capacities04 Maintenance05 Engine (K Series)06 Engine management (MEMS 3), fuel and emission systems07 Cooling system08 Manifolds and exhaust system09 Clutch10 Manual gearbox11 Automatic gearbox (Stepspeed Em-CVT)12 Drive shafts13 Steering14 Front suspension15 Rear suspension16 Brakes17 Restraint systems (SRS)18 Body19 Heating and ventilation20 Air conditioning21 Wipers and washers22 Electrical23 Instruments
MG TF Factory Workshop Manual (2002-2005)05 · Engine (K Series)
05 · Engine

Engine cover

Make
MG
Model
TF Factory Workshop Manual
Year
2002–2005
Section
Repairs › Engine cover
Engine (K Series)Engine cover
  1. Connect ECM multiplugs.
  2. Position ECM bracket, fit and tighten bolts to 8 Nm.
  3. Position main fuse holder to body and secure with screw. Fit main fuse and cover.
  4. Connect battery lead to starter motor solenoid, fit and tighten terminal nut.
  5. Connect Lucar to starter motor solenoid.
  6. Position battery cable to clutch slave cylinder mounting bracket and secure with clip.
  7. Connect coolant hose to expansion tank and secure with clip. Position expansion tank, fit and tighten bolts to 8 Nm.
  8. Connect coolant hose to inlet manifold and secure with clip.
  9. Connect vacuum pipe to inlet manifold.
  10. Connect fuel hose to fuel filter outlet pipe.
  11. Connect fuel return hose to fuel return pipe.
  12. Connect throttle cable to throttle cam and abutment bracket.
  13. Secure throttle cable in clip on inlet manifold.
  14. Connect evaporative emission pipe to throttle body and secure with clip.
  15. Position air intake hose and secure with clips.
  16. Connect hose to coolant rail and secure with clip.
  17. Connect hose assembly between coolant outlet elbow, heater coolant rail and expansion tank. Secure hoses with clips.
  18. Connect hose to coolant elbow on cylinder head and secure with clip.
  19. Fill gearbox with oil.
  20. Fill cooling system. See COOLING SYSTEM, Adjustments.
  21. Fit engine cover. See this section.
  22. Fit engine compartment access panel. See BODY, Exterior fittings.
  23. Connect battery earth lead.

ENGINE COVER

Service repair no - 12.37.04/99

Remove

  1. Remove hoodwell trim. See BODY, Interior trim components.
  2. Remove sound deadener pad.
Engine cover – Remove sound deadener pad.
  1. Remove 11 bolts securing engine cover.
  2. Remove engine cover.

Refit

  1. Position cover and secure with bolts.
  2. Fit sound deadener pad.
  3. Fit hoodwell trim. See BODY, Interior trim components.

Parts & tools for this job For 2002 MG TF

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