Flywheel - manual gearbox models

FLYWHEEL - MANUAL GEARBOX MODELS

Service repair no - 12.53.07

Remove

1. Remove clutch assembly. See CLUTCH, Repairs.

2. Disconnect multiplug from CKP sensor.
3. Remove bolt securing CKP sensor, release and remove sensor.
4. Fit flywheel locking tool 18G 1674, to cylinder block and secure with bolt.
5. Remove and discard 6 bolts securing flywheel to crankshaft.
6. Remove bolt and flywheel locking tool, 18G 1674, from cylinder block.
7. Remove flywheel from crankshaft.

Refit

1. Clean adhesive from threads of flywheel bolt holes in crankshaft using an old flywheel bolt, with 2 saw cuts at an angle of 45° to the bolt shank.
2. Clean flywheel and mating face of crankshaft.
3. Fit flywheel to crankshaft.
4. Fit new bolts securing flywheel to crankshaft but do not tighten at this stage.
5. Fit flywheel locking tool 18G 1674 to cylinder block and secure with bolt.
6. Working in a diagonal sequence, tighten flywheel bolts to 85 Nm.
7. Clean CKP sensor and mating face.
8. Fit CKP sensor to cylinder block, fit bolt and tighten to 6 Nm.
9. Connect multiplug to CKP sensor.
10. Fit clutch assembly. See CLUTCH, Repairs.