Workshop Manuals Factory service & repair Rover
Rover 100 Repair Manual Supplement (1996-1998)08 · Manifold & exhaust systems
08 · Engine

Exhaust manifold gasket

Make
Rover
Model
100 Repair Manual Supplement
Year
1996–1998
Section
Repairs › Exhaust manifold gasket
Manifold & exhaust systemsExhaust manifold gasket
  1. Clean mating faces of inlet manifold and throttle housing.
  2. Lubricate new ’O’ ring with silicone grease and fit to throttle housing.
  3. Position multiplug bracket and throttle housing, fit bolts and tighten to 7 Nm.
  4. Connect multiplug to injector harness and secure multiplug to bracket.
  5. Connect multiplug to TP sensor.
  6. Connect breather hose to throttle housing and secure with clip.
  7. Connect hose to IACV and secure with clip.
  8. Connect purge hose to inlet manifold and secure with clip.
  9. Connect air intake hose to air cleaner and secure with clip.
  10. Refill cooling system. See REPAIR MANUAL - Maintenance.
  11. Connect battery earth lead.

EXHAUST MANIFOLD GASKET

Service repair no - 30.15.12

Remove

  1. Raise front of vehicle.

WARNING: Support on safety stands.

Exhaust manifold gasket – Raise front of vehicle.
  1. Remove 3 nuts securing exhaust front pipe to manifold.
  2. Release front pipe from manifold and discard gasket.

CAUTION: DO NOT allow front pipe to hang on oxygen sensor lead.

Exhaust manifold gasket – Release front pipe from manifold and discard gasket.
  1. Remove 7 nuts securing exhaust manifold to cylinder head.
  2. Remove exhaust manifold.
  3. Remove and discard exhaust manifold gasket.

Parts & tools for this job For 1996 Rover 100

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