Front pipe to manifold gasket (page 4 of 4)

24. Working from the centre outwards, progressively slacken then remove 6 bolts and 2 nuts securing inlet manifold to cylinder head.

25. Remove inlet manifold, remove and discard gasket.

Refit

1. Ensure inlet manifold and cylinder head mating faces are clean.
2. Fit new gasket to inlet manifold.

CAUTION: Gasket must be fitted dry.

3. Fit inlet manifold, fit bolts and nuts and tighten to 25 Nm in the sequence shown.
4. Fit bolt securing support stay to inlet manifold and tighten to 25 Nm.
5. Connect coolant hose to inlet manifold and secure with clip.
6. Remove plugs from fuel hoses.
7. Lubricate new ’O’ ring with silicone grease and fit to fuel feed pipe.
8. Fit fuel feed pipe to fuel rail, fit bolts and tighten to 10 Nm.
9. Connect multiplug to IAT sensor.
10. Connect fuel return hose to fuel rail and secure with clip.
11. Secure fuel return hose to clips on underside of inlet manifold.
12. Connect ECM vacuum pipe and brake servo vacuum hose to inlet manifold.
13. Fit breather pipe between inlet manifold and camshaft cover and secure with clips.
14. Connect multiplug to IACV.