Workshop Manuals Factory service & repair Rover
Rover 200 Workshop Manual (1995-1999)25 · Brakes
25 · Brakes

Servo assembly

Make
Rover
Model
200 Workshop Manual
Year
1995–1999
Section
Repairs › Servo assembly
BrakesServo assembly

SERVO ASSEMBLY

Service repair no - 70.50.01

Remove

  1. Remove brake master cylinder. See this section.
Servo assembly – Remove brake master cylinder. See this section.
  1. Disengage 3 turnbuckles and remove fusebox cover.
Servo assembly – Disengage 3 turnbuckles and remove fusebox cover.
  1. Remove and discard spring clip from clevis pin.
  2. Remove clevis pin securing brake pedal servo push rod.
  3. Remove 4 flange nuts securing servo to body.
Servo assembly – Remove 4 flange nuts securing servo to body.
  1. Release vacuum hose from servo.
  2. Remove servo assembly.
  3. Remove gasket from servo.

Refit

CAUTION: The domed nut on the push rod must not be adjusted. The servo gasket acts as a spacer, the correct gasket must be fitted.

  1. Fit gasket to servo.
  2. Fit servo to bulkhead, vacuum connection uppermost, tighten nuts to 13 Nm.
  3. Align push rod to brake pedal, fit clevis pin and secure with NEW spring clip.
  4. Grease clevis pin.
  5. Fit fuse box cover and secure turnbuckles.
  6. Connect brake vacuum hose to servo. Fit brake master cylinder. See this section.

Parts & tools for this job For 1995 Rover 200

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.