Manual gearbox - ’l’ series (page 4 of 4)

37. Remove 3 lower bolts securing gearbox to mounting plate.
38. Remove bolt at rear of engine securing gearbox to mounting plate.
39. Remove 2 nuts and bolts securing gearbox to mounting plate.
40. Remove bolt securing gearbox to mounting plate.
41. Using assistance, release gearbox from locating dowels on mounting plate.
42. Manoeuvre gearbox from engine and lower from vehicle.
43. Disconnect lifting equipment from gearbox and remove gearbox from beneath

Refit

1. Clean mating face of gearbox and mounting plate.
2. Inspect differential oil seals for signs of damage; renew if necessary.
3. Lightly grease gearbox splines.
4. Position gearbox beneath vehicle and connect lifting equipment.
5. Using assistance, raise gearbox and manoeuvre into position. Locate gearbox on 2 dowels on mounting plate.
6. Fit upper bolt securing gearbox to mounting plate and tighten to 85 Nm.
7. Fit 2 nuts and bolts securing gearbox to mounting plate and tighten to 85 Nm.
8. Fit bolt at rear of engine securing gearbox to mounting plate and tighten to 85 Nm.
9. Fit 3 lower bolts securing gearbox to mounting plate and tighten to 85 Nm.
10. Disconnect lifting equipment from lifting eye and remove bolt securing lifting eye to gearbox.
11. Remove lifting eye, fit and tighten bolt to 27 Nm.
12. Position mounting bracket to gearbox, fit bolts and tighten to 60 Nm.
13. Position engine LH mounting to gearbox mounting bracket, fit bolts and tighten to 100 Nm.
14. Raise engine and gearbox and align engine LH mounting to bracket on body.
15. Fit through bolt and tighten to 85 Nm.
16. Remove jack supporting engine and gearbox.
17. Connect multiplug to vehicle speed sensor.
18. Fit LH front tie rod. See FRONT SUSPENSION, Repairs.
19. Connect LH drive shaft to gearbox as detailed in Differential oil seal. See this section.
20. Connect RH drive shaft to gearbox detailed in RH differential oil seal. See this section.