Clutch slave cylinder - ’l’ series

Refit

1. Position release fork and fit clutch release shaft.
2. Align holes in release fork and shaft.
3. Fit bolt and washer securing release fork to shaft and tighten to 29 Nm.
4. Smear release bearing bore and spigot with Molybdenum disulphide grease.
5. Fit release bearing to release fork and slide onto guide sleeve.
6. Operate release lever to ensure that release bearing is correctly located on release fork and slides smoothly on guide sleeve.
7. Fit gearbox assembly. See MANUAL GEARBOX - ’PG1’, Repairs.

CLUTCH SLAVE CYLINDER - ’L’ SERIES

Service repair no - 33.35.01

Remove

1. Remove air cleaner. See FUEL DELIVERY SYSTEM, Repairs.

2. Using tool 18G 1593 disconnect quick release connector connecting 2 halves of clutch hydraulic pipe.

NOTE: The quick release connector has a valve in each end preventing loss of clutch fluid and removing the need for bleeding the clutch system.

3. Remove locking collar securing clutch slave cylinder to gearbox mounting bracket.
4. Release clutch slave cylinder from gearbox mounting bracket and clutch release lever.
5. Remove clutch slave cylinder.