Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K Series06 Engine - D Series07 Engine - L Series08 Engine - T Series09 Emission control10 Engine management system - MEMS11 Engine management system - PGMFi12 Engine management system - EDC13 Fuel delivery system14 Cooling system15 Cooling system - L Series16 Manifold & exhaust systems17 Clutch18 Manual gearbox - R6519 Manual gearbox - PG120 Automatic gearbox21 Drive shafts22 Steering23 Suspension24 Brakes25 Restraint systems26 Body27 Heating & ventilation28 Air conditioning29 Wipers & washers30 Electrical31 Instruments
Rover 400 Workshop Manual (1995-2000)17 · Clutch
17 · Transmission

Clutch release fork and bushes - ’k’ series

Make
Rover
Model
400 Workshop Manual
Year
1995–2000
Section
Repairs › Clutch release fork and bushes - ’k’ series
ClutchClutch release fork and bushes - ’k’ series · page 1 of 2
Diagram
  1. Release master cylinder from bulkhead mounting plate by rotating 45° clockwise.
  2. Remove clutch master cylinder.

Refit

  1. Fit clutch master cylinder to bulkhead ensuring push rod yoke is correctly aligned with clutch pedal.
  2. Rotate master cylinder 45° clockwise, push flush against mounting plate, then rotate anti-clockwise to secure.
  3. Align master cylinder push rod to clutch pedal and fit clevis pin.
  4. Fit new spring clip securing clutch pedal clevis pin.
  5. Fit drivers side closing panel to lower fascia and secure with screws.
  6. Fit pocket to drivers side closing panel.
  7. Clean 2 ends of clutch hydraulic pipe.
  8. Connect 2 halves of clutch hydraulic pipe, ensure 2 halves of pipe are correctly engaged by trying to pull hydraulic pipes away from connector.
  9. Secure clutch hydraulic pipe to clip on harness.
  10. Fit engine control module. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  11. Connect battery earth lead.

CLUTCH RELEASE FORK AND BUSHES - ’K’ SERIES

Service repair no - 33.25.18

Remove

  1. Remove gearbox assembly. See MANUAL GEARBOX - ’R65’, Repairs.
Clutch release fork and bushes - ’k’ series – Remove gearbox assembly. See MANUAL GEARBOX - ’R65’, Repairs.
  1. Remove release bearing from guide sleeve and release fork.

Parts & tools for this job For 1995 Rover 400

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