Clutch release fork and bushes - ’l’ and ’t’ series

7. Release master cylinder from bulkhead mounting plate by rotating 45°clockwise.
8. Remove clutch master cylinder.

Refit

1. Fit clutch master cylinder to bulkhead ensuring push rod yoke is correctly aligned with clutch pedal.
2. Rotate master cylinder 45°clockwise, push flush against mounting plate, then rotate anti-clockwise to secure.
3. Align master cylinder push rod to clutch pedal and fit clevis pin.
4. Fit new spring clip securing clutch pedal clevis pin.
5. Fit drivers side closing panel to lower fascia and secure with screw.
6. Clean 2 ends of clutch hydraulic pipe.
7. Connect 2 halves of clutch hydraulic pipe, ensure 2 halves of pipe are correctly engaged by trying to pull hydraulic pipes away from connector.
8. Fit engine control module. See ENGINE MANAGEMENT SYSTEM - EDC, Repairs.
9. Connect battery earth lead.

CLUTCH RELEASE FORK AND BUSHES - ’L’ AND ’T’ SERIES

Service repair no - 33.25.18

Remove

1. Remove gearbox assembly. See MANUAL GEARBOX - ’PG1’, Repairs.

2. Remove release bearing from guide sleeve and release fork.
3. Examine release bearing for signs of wear or damage; renew if necessary.

CAUTION: Bearing is packed with grease, DO NOT wash in solvent.

4. Remove bolt and washer securing fork to release shaft.
5. Withdraw clutch release shaft from gearbox and remove fork.
6. Examine clutch release shaft for signs of scoring or damage; renew if necessary.
7. Renew clutch release shaft bushes if necessary. See PG1 MANUAL GEARBOX OVERHAUL MANUAL.