Workshop Manuals Factory service & repair Rover
01 Information02 General data03 Engine04 Engine management system – PGM-Fi05 Cooling system, manifold and exhaust06 Clutch07 Manual gearbox08 Automatic gearbox09 Drive shafts10 Differential – manual gearbox11 Differential – automatic gearbox12 Steering13 Suspension14 Brakes and ABS15 Brakes – ABS BY416 Body17 Heating and ventilation18 Electrical19 Supplementary restraint system (SRS)
Rover Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition14 · Brakes and ABS
14 · Brakes

1. Construction

Make
Rover
Model
600 Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition
Section
Brakes - ABS: operation › 1. Construction
Brakes and ABS1. Construction
Cross-section diagram of a tandem master cylinder showing internal pistons, valves, ports, and reservoir
  • A Secondary piston
  • B Centre valve (B)
  • C Primary piston
  • D Centre valve (A)
  • E Port

1. Construction

A tandem master cylinder is used to improve the safety of the braking system. In addition, centre valves are used to synchronise the anti-lock brake system operation.

The master cylinder has one reservoir tank which is connected to the cylinder sections by two small holes. It has two pistons primary and secondary, which are cross-connected with the calipers so that the fluid pressure works separately on each system (front right wheel & rear left wheel, and front left wheel & rear right wheel.

A stop bolt for controlling movement of the primary piston is provided at the side of the master cylinder body. A reed switch for detecting the brake fluid volume is also provided in the cap of the reservoir tank.

2. Operation

When the brake pedal is depressed, the secondary piston is pushed through the brake booster and the centre valve B is closed so that fluid pressure is generated on the secondary side. At the same time, the primary piston is pushed by the secondary fluid pressure and the centre valve A is closed so that braking fluid pressure is generated both on the primary and secondary sides.

When the brake pedal is released, the primary and secondary pistons are returned to the original position by the brake fluid pressure and piston spring.

Parts & tools for this job For Rover 600

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