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Other Vauxhall Workshop Service and Repair Manuals
Other Makes
Astra G Workshop Manual
General Vehicle Information
A Maintenance, Body and Chassis Sheet Metal Parts, Frame
B Paint
C Body Equipment
D Heating, Ventilation, Air Conditioning (HVAC)
E Front Wheel Suspension, Wheels and Tyres
F Rear Axle and Rear Wheel Suspension
H Brakes
J Engine and Engine Aggregates
Repair Instructions
Description and Operation
Specifications
Special Tools and Equipment
Other Information
Technical Service Bulletins
Technical Information
OHC Petrol Engine
DOHC Petrol Engine
Diesel Engine
Repair Instructions
Description and Operation
Specifications
Special Tools and Equipment
Technical Service Bulletins
Schematic and Routing Diagrams
General
Seals and Seal Rings
Ribbed V-Belt
Engine Damping Block
Oil Circulating
Timing Gear Case
Cylinder Block
Cylinder Head
Repair Instructions
Cylinder head and attaching parts, check and measure - Survey
Cylinder head height, check
Cylinder head, check for plane surface
Valve, measure
Inner diameter of valve guide, check
Valve stem play, determine
Installation height of valves, check
Installation height of valve guide, check
Swirl chamber projection, check - 17D, 17DT, X17DT, X17DTL
Cylinder head, overhaul
Cylinder head, attach to assembly tool set KM-6215
Cylinder head, disassemble
Valves, remove
Valve seat, cut (in cylinder head)
Valve guide, ream
Valve, grind
Valve, grind in
Valve stem seals, replace
Cylinder head, assemble
Cylinder head machining table of contents
Cylinder Head Cover, Remove and Install
Vacuum Pump, Remove and Install
Removing and installing inlet manifold upper section (X 20 DTL, Y 20 DTL, Y 20 DTH up to MY 2003)
Intake Manifold - Lower Part, Remove and Install
Exhaust Manifold with Turbocharger, Remove and Install
Alternator Bracket (Coolant Flange), Remove and Install
Removing and installing injection lines (X 20 DTL, Y 20 DTL, Y 20 DTH up to MY 2003)
Injection Nozzle Traverse, Remove and Install
Injection Nozzles, Remove and Install
Glow Plugs, Remove and Install
Cylinder head
Compression, Check
Pressure Loss, Check
Timing, Check
Timing, Adjust
Vacuum Pump, Remove and Install
Cylinder Head, Remove and Install
Cylinder Head, Check for Plane Surface
Oil Pressure Regulating Valve, Replace
Engine, Remove and Install
Injector Nozzle, Remove and Install Injection System, Remove and Install
Injector Nozzle, Disassemble and Assemble
Injector Nozzle, Check
Injection Lines, Remove and Install Install
Charge Pressure Sensor, Remove and Install
Turbocharger, Remove and Install Remove and Install
Return Manifold, Remove and Install
Glow Plugs, Remove and Install and Install
Attaching Parts - Cylinder Head, Remove and Install
Attaching Parts - Cylinder Head, Remove and Install
Check and measure cylinder head and attaching parts - overhaul cylinder head
Check and measure cylinder head and attaching parts - overhaul cylinder head
Specifications
Special Tools and Equipment
Hydraulic Valve Lifter
Rocker Arm
Camshaft
Camshaft Bearing
Valves
Glow Plug
Cylinder Head Housing
Vacuum Pump
Auxiliary aggregate drive
Fuel Injection Systems
Engine Electrics
Cooling System
Turbo-Charging
K Clutch and Transmission
L Fuel and Exhaust System
M Steering
N Electrical Equipment and Instruments
R Accessories