Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)02 · 1.9 JTD engine (1910)
02 · Engine

Description (page 2 of 10)

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Removal/Refitting
1.9 JTD engine (1910)Description · page 2 of 10
  1. Drain the engine coolant fluid, disconnecting the coolant outlet sleeve from the radiator.

NOTE: Collect the coolant in a suitable container.

  1. Disconnect the coolant outlet sleeve from the stiff coolant return pipe to the pump.
  2. Slacken the fastening screw and remove the coolant outlet pipe from the radiator.
Coolant outlet sleeve disconnected from radiator and pump
  • Using a suitable syringe, siphon the oil from the power steering tank.
  1. Remove the engine oil filler cap.
  2. Slacken the fastening screws and remove the engine cover.
  • Refit the engine oil filler cap.
Engine oil filler cap removed, engine cover being taken off
  1. Disconnect the electrical connection from the air flow meter.
  2. Disconnect the oil vapour re-circulation pipe from the oil vapour separator.
Electrical connection and oil vapour pipe disconnected
  1. Slacken the clamps and remove the complete air delivery pipe from the filter to the turbocharger.
Air delivery pipe removed from filter to turbocharger
  1. Disconnect the air delivery pipe from the inter-cooler from the intake box.
Air delivery pipe disconnected from inter-cooler to intake box

Parts & tools for this job For 1994 Alfa Romeo 145/146

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