Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)02 · 1.9 JTD engine (1910)
02 · Engine

Description (page 10 of 10)

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Removal/Refitting
1.9 JTD engine (1910)Description · page 10 of 10

Reverse the sequence followed for removal, following the instructions given below.

  1. Remove the thrust bearing from the clutch box using tool no. 1.825.215.000.
Clutch plate with thrust bearing and hammer tool

1.825.215.000

  • Assemble the gearbox - differential unit and fasten it with its nuts and screws tightening to the specified torque.
  • Work on the clutch control lever to engage the thrust bearing on the clutch box.
  • Prepare the engine compartment for inserting the power unit, placing all the electric cables, pipes, etc. so that they do not interfere with refitting.
  • Take due care when installing the power unit to avoid damaging the single components.

WARNING: Make sure that the power unit support points have been fastened correctly.

  • After assembly, fill the various systems following the specified procedures (see Group 00).
  • Carry out all the necessary checks and operations (see Group 00).
  • Install the clutch plate and clutch box centring them with tool no. 1.820.124.000.
  • Tighten the clutch box fastening screws to the specified torque.
  1. Raise the plastic taper ring (1a) of the thrust bearing until covering the spring (1b).
  2. Install the thrust bearing on the main shaft and hook it to the fork pin.
Thrust bearing installation with plastic taper ring and spring
  1. 1a
  2. 1b

Parts & tools for this job For 1994 Alfa Romeo 145/146

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