Workshop Manuals Factory service & repair Alfa Romeo
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Alfa Romeo GT Factory Service Manual (2003-2010)22 · Fault diagnosis
22 · Diagnostics

Fuel level gauge not working

Make
Alfa Romeo
Model
GT Factory Service Manual
Year
2003–2010
Section
Instrument panel › Fuel level gauge not working
Fault diagnosisFuel level gauge not working

FUEL LEVEL GAUGE NOT WORKING

With the ignition key in the ON position, the fuel gauge indicator is not working properly (it indicates a different level from what is actually in the tank)

Results of the tests
1CHECK WITH DIAGNOSTIC EQUIPMENTAll OKProblems metOperation

Connect the Examiner to the diagnostic socket.

Check that there are no faults in the Body Computer.

Check the plausibility of the level reading

End of diagnosisSensor with broken circuit, sensor short circuited, value inconsistent/implausible in relation to actual fuel level.Continue to Step 2
2CHECK WITH DIAGNOSTIC EQUIPMENTAll OKProblems metOperation
Keeping the Examiner connected to the diagnostic socket, check the operation of the pointer in active diagnosisContinue to Step 3The pointer does not move

Panel defective, replace the instrument panel Op.

Op. 5560B11 ANALOGUE CONTROL PANEL - R+R OR REPLACE

3FUEL LEVEL SENSOR CHECKAll OKProblems metOperation
Check the operation of the fuel level sensor.Continue to Step 4Sensor not working

Replace the fuel pump assembly Op.

Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GUAGE CONTROL - R + R

4ELECTRICAL CIRCUIT CHECKAll OKProblems metOperation

Check the continuity/insulation of the cable between the fuel level sensor and the Body Computer See

See E4010 INSTRUMENT PANEL

Continue to Step 5Cables broken/not insulated

Restore the cable continuity/insulation: See

See E4010 INSTRUMENT PANEL

5CHECK ON CORRECT OPERATIONAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosisThe fault persists

Replace the Body Computer Op.

Op. 5505A32 BODY COMPUTER - R R

Parts & tools for this job For 2003 Alfa Romeo GT

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