Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 00 Technical data and maintenance03 10 Engine – T. Spark 16V04 10 Engine – 3.0 V605 18 Clutch06 21 Gearbox07 27 Front axle08 33 Brakes09 41 Steering10 44 Suspension and wheels11 Variants – 2.0 V6 Turbo (GTV and Spider)12 Variants – 3.0 V6 24V13 Variants – Euro 3 models14 50 Heating, ventilation and air conditioning15 70 Bodywork16 Variants – heating and air conditioning (2.0 V6 Turbo and 3.0 V6 24V)17 55 Electric system18 Electric system diagnosis – 1995-96 cars (incl. V6 Turbo and 24V)19 Electric system diagnosis – from May '97 cars20 Electric system diagnosis – '98 to 2000 cars21 Right-hand drive variants
Alfa Romeo GTV and Spider (916) Factory Service Manual (1995-2000)08 · 33 Brakes
08 · Brakes

Branding load proportioning valve

Make
Alfa Romeo
Model
GTV / Spider GTV and Spider (916) Factory Service Manual
Year
1995–2000
Section
Hydraulic brake system › Branding load proportioning valve
33 BrakesBranding load proportioning valve

BRANDING LOAD PROPORTIONING VALVE

(from chassis no.6023216 to chassis no.___)

DESCRIPTION

The braking load proportioning valve is assembled in the same way as the previous one, but it is without the control spring; since the operating procedure depends on the pressure in the braking circuit and not on the position of the suspension.

In fact, up to a pressure in the circuit of 42 kg/cm, the output pressure (Pu) equals the inlet pressure (Pe).

The further increase of inlet pressure, acting on the surfaces of the piston inside the proportioning valve, determines a reduction in the growth of the outlet pressure as shown below.

Therefore the proportioning valve needs no adjustment and it is fastened by two screws in the same housing as the previous version.

Pressure graph showing Pu vs Pe with values 67.5, 62.7, 57.9 at Pe=100, and 42±3 at Pe=40.

REMOVING/REFITTING

  • Set the car on a lift.
  • Drain the brake/clutch fluid reservoir.
  • Remove the rear section of the exhaust piping (see Group 10).
  1. Slacken the stiff pipe fittings from the braking load proportioning valve.
  2. Slacken the two fastening screws and remove the braking load proportioning valve.
Diagram showing brake system components with torque values 13 ÷ 15 Nm / 1.3 ÷ 1.5 Kgm for part 1 and 7 ÷ 8 Nm / 0.7 ÷ 0.8 Kgm for part 2.

When refitting, relieve the air from the braking system (see specific paragraph).

WARNING: From chassis no.... the braking load proportioning valve is NOT present on cars fitted with BOSCH 5.3 ABS system with EBD as the rear axle brake distributing function is controlled by the ABS system itself.

BRAKE SYSTEM PIPES

CHECKS AND INSPECTIONS

  • Check the stiff pipes and hoses for cracks, swellings, rust and fluid leaks.
  • When changing the pipes, empty the brake-clutch fluid reservoir using a syringe and plug the ends of the actual pipes to prevent foreign substances from getting in.
  • When refitting fill the brake-clutch fluid reservoir and bleed the air from the brake system (see specific paragraph).

The stiff pipes must never be bent or twisted.

Parts & tools for this job For 1995 Alfa Romeo GTV / Spider

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