Workshop Manuals Factory service & repair Aston Martin
01 00 Introduction02 01 Body system03 02 Frame and mounting04 03 Engine05 04 Suspension06 05 Driveline07 06 Brake system08 07 Transmission09 08 Clutch10 09 Exhaust11 10 Fuel12 11 Steering13 12 Climate control14 13 Information, gauge and warning15 14 Power supply16 15 Vehicle entertainment17 16 Vacuum distribution18 17 Lighting19 18 Electric distribution and electronic control20 19 Electronic features21 20 Appendix and glossary
Aston Martin DB9 Factory Workshop Manual (Issue 2, 2005)11 · 10 Fuel
11 · Engine

Priming (page 2 of 2)

Make
Aston Martin
Model
DB9 Factory Workshop Manual
Year
Issue 2, 2005
Section
Fuel Tank and Lines
10 FuelPriming · page 2 of 2
  1. Drain the tank.

Several litres of fuel will remain in the tank sump after draining.

  1. Remove the rear subframe (Refer to 'Rear Subframe', page 2-1-4).
  2. Disconnect the tank wiring harness plugs and earth cable.

F1 Disconnect the wiring harness earths and plugs

View from underneath showing wiring harness connectors and earth strap with callout text 'Disconnect Plugs and Earth'
  1. Remove the filler neck from the tank (Refer to '310-134 (Filler Neck Disconnect Tool)', page 20-1-6) Cap the filler neck on the tank.
Close up view of a black rubber hose connected to a metal fitting, with a callout line pointing to it labeled 'Disconnect Hose'
  1. Disconnect the On-Board Refuelling Vapour Recovery hose to the filter.
  1. Disconnect the vapour purge and fuel pipes from the tank (Refer to '310-040 (Fuel Pipe Disconnect Tool)', page 20-1-6). Cap the open ends on the tank and on the pipes.
Diagram showing blue pipes entering the side of a grey fuel tank. Callouts identify the top pipe as 'Vapour Purge Line' and the lower two as 'Fuel Pipes'
  1. Place a suitable adjustable support, i.e. a transmission jack, under the fuel tank retaining plate.

⚠ Warning
This is a two person operation. The fuel tank is heavy. Withdraw fuel tank with care.

  1. Remove bolts (x18) that secure the fuel tank retaining plate. Allow the fuel tank retaining plate and fuel tank to lower on the adjustable support.

F4 The tank may remain in position after retaining plate is removed. Manoeuvre the tank out from the vehicle body.

View from underneath showing a hand using a power tool to remove bolts from a metal retaining plate across the bottom of the fuel tank. Callout reads 'Remove Bolts x18'

Parts & tools for this job For 2005 Aston Martin DB9

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