ENGINE FLYWHEEL PROTECTION - R.R

Operation 1024B54 · FLYWHEEL

1.4 16v

Removing

Op. 5530B10 BATTERY - R+R

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 1048A32 HOSE FROM AIR FILTER TO INTAKE MANIFOLD - R + R

Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R.

Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.

Op. 4450B12 FRONT WHEELS (TWO) - R+R

Op. 7055B65 ENGINE COMPARTMENT DUST COVER IN LEFT FRONT WHEEL ARCH - R.R.

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

1. Undo the bolt (1a) and remove the engine flywheel lower (1b) and upper (1c) guard.

Refitting

- Place the engine flywheel guards in position and secure them using the bolt.

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 7055B65 ENGINE COMPARTMENT DUST COVER IN LEFT FRONT WHEEL ARCH - R.R.

Op. 4450B12 FRONT WHEELS (TWO) - R+R

Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.

Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R.

Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

Op. 1048A32 HOSE FROM AIR FILTER TO INTAKE MANIFOLD - R + R

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 5530B10 BATTERY - R+R

1.9 JTD 8v, 1.9 JTD 16v

Removing

Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 4450B12 FRONT WHEELS (TWO) - R+R

Op. 7055B65 ENGINE COMPARTMENT DUST COVER IN LEFT FRONT WHEEL ARCH - R.R.

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 0010T40 CHANGE MANUAL GEARBOX OIL

Op. 5530B10 BATTERY - R+R

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 1016A10 SOUND-PROOFING COVER - R.R

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 1048B27 RIGID PIPE FOR AIR INLET TO THROTTLE BODY - R R

Op. 1076B20 REAR EXHAUST SILENCER - R + R

Op. 1080B81 PARTICULATE FILTER (D.P.F.) - R.R.

Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R

Op. 1048A41 HOSE FROM FLOW METER TO TURBOCHARGER - R.R.

Op. 3310A60 FRONT BRAKE PADS - REPLACE

Op. 1008C30 POWER UNIT LOWER REACTION LINK - R.R.

Op. 1008C33 BRACKET ON ENGINE FOR LOWER REACTION ROD - R.R.

Op. 2710A14 RIGHT DRIVESHAFT WITH JOINTS AND INTERMEDIATE DRIVESHAFT - R+R

Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R.

Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.

Op. 5520B10 STARTER MOTOR - R+R

Op. 1008B30 GEARBOX SIDE SUPPORT FLEXIBLE MOUNTING(S) - REPLACE

Op. 1008A42 POWER UNIT RIGID SUPPORT - GEARBOX SIDE - R.R.

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

Op. 1810A20 CLUTCH - R + R

Op. 1024B22 ENGINE FLYWHEEL - R.R WITH CLUTCH REMOVED FOR VERSIONS WITH MANUAL GEARBOX

1. Undo the bolts (1a) and remove the flywheel guard (1b).

Refitting

- Place the flywheel guard in its housing and tighten the bolts.

Op. 1024B22 ENGINE FLYWHEEL - R.R WITH CLUTCH REMOVED FOR VERSIONS WITH MANUAL GEARBOX

Op. 1810A20 CLUTCH - R + R

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

Op. 1008A42 POWER UNIT RIGID SUPPORT - GEARBOX SIDE - R.R.

Op. 1008B30 GEARBOX SIDE SUPPORT FLEXIBLE MOUNTING(S) - REPLACE

Op. 5520B10 STARTER MOTOR - R+R

Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.

Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R.

Op. 2710A14 RIGHT DRIVESHAFT WITH JOINTS AND INTERMEDIATE DRIVESHAFT - R+R

Op. 1008C33 BRACKET ON ENGINE FOR LOWER REACTION ROD - R.R.

Op. 1008C30 POWER UNIT LOWER REACTION LINK - R.R.

Op. 3310A60 FRONT BRAKE PADS - REPLACE

Op. 1048A41 HOSE FROM FLOW METER TO TURBOCHARGER - R.R.

Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R

Op. 1080B81 PARTICULATE FILTER (D.P.F.) - R.R.

Op. 1076B20 REAR EXHAUST SILENCER - R + R

Op. 1048B27 RIGID PIPE FOR AIR INLET TO THROTTLE BODY - R R

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 1016A10 SOUND-PROOFING COVER - R.R

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 5530B10 BATTERY - R+R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 7055B65 ENGINE COMPARTMENT DUST COVER IN LEFT FRONT WHEEL ARCH - R.R.

Op. 4450B12 FRONT WHEELS (TWO) - R+R

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

Op. 0010T40 CHANGE MANUAL GEARBOX OIL

Op. 0010T64 BRAKE AND/OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY

Op. 0010T65 HYDRAULIC BRAKE SYSTEM - BLEED AIR

1.4 16v TJet

Removing

- Position the vehicle on a lift.

Op. 4450B12 FRONT WHEELS (TWO) - R+R

Op. 7055B65 ENGINE COMPARTMENT DUST COVER IN LEFT FRONT WHEEL ARCH - R.R.

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

Op. 0010T40 CHANGE MANUAL GEARBOX OIL

Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R

Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R.

Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.

Op. 5520B10 STARTER MOTOR - R+R

Op. 2710A14 RIGHT DRIVESHAFT WITH JOINTS AND INTERMEDIATE DRIVESHAFT - R+R

Op. 1016A10 SOUND-PROOFING COVER - R.R

Op. 5530B10 BATTERY - R+R

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

1. Undo the bolt (1a) and remove the engine flywheel lower (1b) and upper (1c) guard.

Refitting

- Place the engine flywheel guards in position and secure them using the bolt.

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 5530B10 BATTERY - R+R

Op. 1016A10 SOUND-PROOFING COVER - R.R

Op. 5520B10 STARTER MOTOR - R+R

Op. 2710A14 RIGHT DRIVESHAFT WITH JOINTS AND INTERMEDIATE DRIVESHAFT - R+R

Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.

Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R.

Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R

Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

Op. 0010T40 CHANGE MANUAL GEARBOX OIL

- Check the brake-clutch fluid level and, if necessary, bleed the system, with reference to

Op. 0010T67 HYDRAULIC CLUTCH SYSTEM - BLEED AIR

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 7055B65 ENGINE COMPARTMENT DUST COVER IN LEFT FRONT WHEEL ARCH - R.R.

Op. 4450B12 FRONT WHEELS (TWO) - R+R

- Remove the vehicle from the lift.