FLYWHEEL SIDE OIL SEAL - REPLACE

Operation 1020D38 · OIL SEALS ON CRANKSHAFT

2.2

Removing

Op. 4450B12 FRONT WHEELS (TWO) - R+R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 7055B90 LEFT FRONT WHEEL ARCH LINER - R.R.

Op. 1080B95 REAR LAMBDA SENSOR TO CATALYTIC CONVERTER - R.R

Op. 1076B18 RIGID SECTION OF EXHAUST PIPE BETWEEN CATALYTIC CONVERTER AND SILENCER - R + R

Op. 7055A43 CENTRE FRONT GRILLE - R.R.

Op. 4410D10 FRONT SUSPENSION FRAME - R+R

Op. 5530B10 BATTERY - R+R

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED

Op. 1024B22 ENGINE FLYWHEEL - R.R WITH CLUTCH REMOVED FOR VERSIONS WITH MANUAL GEARBOX

1. Release and remove the flywheel side oil seal.

Take care not to damage the oil seal seal during its removal.

Refitting

1. Place a new flywheel side oil seal (1a) in the housing using the tool (1b).

Op. 1024B22 ENGINE FLYWHEEL - R.R WITH CLUTCH REMOVED FOR VERSIONS WITH MANUAL GEARBOX

Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 5530B10 BATTERY - R+R

Op. 4410D10 FRONT SUSPENSION FRAME - R+R

Op. 7055A43 CENTRE FRONT GRILLE - R.R.

Op. 1076B18 RIGID SECTION OF EXHAUST PIPE BETWEEN CATALYTIC CONVERTER AND SILENCER - R + R

Op. 1080B95 REAR LAMBDA SENSOR TO CATALYTIC CONVERTER - R.R

Op. 7055B90 LEFT FRONT WHEEL ARCH LINER - R.R.

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 4450B12 FRONT WHEELS (TWO) - R+R

Op. 0010T64 BRAKE AND/OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY

Op. 0010T67 HYDRAULIC CLUTCH SYSTEM - BLEED AIR

Op. 0010T41 MANUAL GEARBOX OIL CHECK LEVEL AND TOP UP IF NECESSARY

2.4 JTD 20v

Removing

- On this version it is not possible to remove/refit the flywheel side oil on the car.

To perform this operation, remove/refit the power unit

Op. 1004B14 POWER UNIT WITH AUTOMATIC TRANSMISSION R + R

Op. 1004D20 POWER UNIT (AUTOMATIC TRANSMISSION) REMOVED, REMOVE AND RE-BUILD

Op. 1024B20 ENGINE FLYWHEEL - R + R FOR VERSIONS WITH AUTOMATIC TRANSMISSION

1. Undo the bolts (1a), then remove the flywheel side oil seal cover (1b).

Refitting

- Clean any residues of sealant from the mating surface between the flywheel side oil seal cover and the crankcase sump.

- Apply silicone sealant to the mating surface of the crankcase sump and the flywheel side oil seal cover.

Apply a continuous strip of sealant, without breaks, taking care to ensure that it joins to the strip already present between the crankcase and engine block.

1. Place the flywheel side cover (1a) in its housing and secure it tightening the bolts (1b) to the recommended torque.

Op. 1024B20 ENGINE FLYWHEEL - R + R FOR VERSIONS WITH AUTOMATIC TRANSMISSION

Op. 1004D20 POWER UNIT (AUTOMATIC TRANSMISSION) REMOVED, REMOVE AND RE-BUILD

Op. 1004B14 POWER UNIT WITH AUTOMATIC TRANSMISSION R + R

1.8

Removing

Op. 7040D30 ENGINE BAY FRONT BEAM COVER - R R

Op. 4450B12 FRONT WHEELS (TWO) - R+R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 1080B95 REAR LAMBDA SENSOR TO CATALYTIC CONVERTER - R.R

Op. 1076B18 RIGID SECTION OF EXHAUST PIPE BETWEEN CATALYTIC CONVERTER AND SILENCER - R + R

Op. 4410D10 FRONT SUSPENSION FRAME - R+R

Op. 5530B10 BATTERY - R+R

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 5520B10 STARTER MOTOR - R+R

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

Op. 1810A20 CLUTCH - R + R

Op. 1024B22 ENGINE FLYWHEEL - R.R WITH CLUTCH REMOVED FOR VERSIONS WITH MANUAL GEARBOX

1. Remove the phonic wheel for the engine rpm sensor.

2. Undo the bolt (2a) and remove the engine rpm sensor (2b).

3. Release the engine rpm sensor support ring and remove it.

- Release and remove the flywheel side oil seal.

Take care not to damage the oil seal seal during its removal.

Refitting

1. Place a new flywheel side oil seal (1a) in the housing using the tool (1b).

- Place the engine rpm sensor complete with mounting in its housing.

- Position the engine rpm sensor in its housing and secure it using the bolt.

- Place the engine rpm phonic wheel in its housing.

Op. 1024B22 ENGINE FLYWHEEL - R.R WITH CLUTCH REMOVED FOR VERSIONS WITH MANUAL GEARBOX

Op. 1810A20 CLUTCH - R + R

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

Op. 5520B10 STARTER MOTOR - R+R

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 5530B10 BATTERY - R+R

Op. 4410D10 FRONT SUSPENSION FRAME - R+R

Op. 1076B18 RIGID SECTION OF EXHAUST PIPE BETWEEN CATALYTIC CONVERTER AND SILENCER - R + R

Op. 1080B95 REAR LAMBDA SENSOR TO CATALYTIC CONVERTER - R.R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 4450B12 FRONT WHEELS (TWO) - R+R

Op. 7040D30 ENGINE BAY FRONT BEAM COVER - R R