EXHAUST MANIFOLD HEAT SHIELD - R+R

Operation 1072C44 · EXHAUST MANIFOLDS

2.2

Removing

- Position the vehicle on a lift.

- Make sure that the ignition key is in the OFF position, then disconnect the battery terminal (-).

1. Remove the soundproof cover secured to the engine by three pins.

1. Disconnect the electrical connection for the front Lambda sensor to the catalytic converter.

1. Unscrew and remove the front lambda sensor from the catalytic converter.

2. Undo bolts (2a) and remove the exhaust manifold heat shield (2b).

Refitting

1. Place the exhaust manifold heat shield (1a) back in its housing and secure it using the bolts (1b).

2. Position the front Lambda sensor in its housing on the catalytic converter and tighten it to the recommended torque.

- Connect the electrical connection for the front Lambda sensor to the catalytic converter.

- Refit the soundproofing cover in its seat and secure to the engine with the three pins.

- Connect the negative battery terminal.

- Remove the vehicle from the lift.

1.9 JTD 8v, 1.9 JTD 16v

Removing

- Position the vehicle on a lift.

Op. 1016A10 SOUND-PROOFING COVER - R.R

Op. 5530B10 BATTERY - R+R

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 1048B19 TURBOCHARGER AIR OUTLET HOSE -R.R.

Op. 1048A42 SLEEVE FROM FLOW METER TO TURBO CHARGER AIR INLET PIPE - R + R

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 1048A50 TURBOCHARGER AIR INTAKE PIPE - R.R.

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 1084A16 OIL DIPSTICK PIPE - R.R

Op. 1088D24 WATER PUMP RIGID COOLANT INLET PIPE - R.R.

1. Remove the exhaust manifold heat shield.

Refitting

- Place the exhaust manifold heat shield in its housing.

Op. 1088D24 WATER PUMP RIGID COOLANT INLET PIPE - R.R.

Op. 1084A16 OIL DIPSTICK PIPE - R.R

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 1048A50 TURBOCHARGER AIR INTAKE PIPE - R.R.

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 1048A42 SLEEVE FROM FLOW METER TO TURBO CHARGER AIR INLET PIPE - R + R

Op. 1048B19 TURBOCHARGER AIR OUTLET HOSE -R.R.

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 5530B10 BATTERY - R+R

Op. 0010T20 ENGINE COOLANT - CHANGE

Op. 1016A10 SOUND-PROOFING COVER - R.R

- Remove the vehicle from the lift.

2.4 JTD 20v

- On this version it is not possible to remove/refit the exhaust manifold heat shield on the car.

To perform this operation, remove/refit the power unit

Op. 1004B14 POWER UNIT WITH AUTOMATIC TRANSMISSION R + R

and then work at the bench, customising the engine service procedures for this operation.

1.8

Removing

Op. 1084A16 OIL DIPSTICK PIPE - R.R

1. Disconnect the electrical connection for the front Lambda sensor to the catalytic converter.

2. Undo the upper and lower bolts (2a) securing the heat shield (2b) to the exhaust manifold and remove it.

Refitting

- Place the heat shield back in its housing and secure it to the exhaust manifold using the bolts.

- Connect the electrical connection for the front Lambda sensor to the catalytic converter.

Op. 1084A16 OIL DIPSTICK PIPE - R.R