Fusion FWD L4-2.5L Hybrid (2010): Engine, Cooling and Exhaust

Also for this vehicle: Fusion 2002.75 (06.2002-), Fusion AWD L4-2.3L (2008), Fusion AWD V6-3.0L (2009), Fusion AWD V6-3.5L (2010), Fusion FWD L4-2.3L (2008), Fusion FWD L4-2.3L VIN Z (2007), Fusion FWD V6-3.0L (2009), Fusion FWD V6-3.5L (2010), Fusion L4-2.3L VIN Z (2006), Fusion Factory Service Manual (2007).

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1. 01Diagnostic Trouble Codes (DTC)Diagnostic Trouble Codes (DTC): Sections
2. 02Relays and ModulesRelays and Modules: Sections
3. 03Sensors and SwitchesSensors and Switches: Sections
4. 04MaintenanceMaintenance: Sections
5. 05Engine, Cooling and ExhaustEngine, Cooling and Exhaust: Sections
   • Engine217 pages

     • Actuators and Solenoids - Engine6 pages

       • Variable Valve Timing Actuator › Component Information › Description and Operation2
       • Variable Valve Timing Solenoid › Component Information › Locations234
     • Compression Check › System Information5 pages

       • Specifications
       • System Diagnosis › Compression Test234
     • Camshaft, Lifters and Push Rods26 pages

       • Camshaft Gear/Sprocket › Component Information › Specifications
       • Camshaft, Engine › Component Information › Service and Repair › Procedures2345678910111213141516171819
       • Lifter / Lash Adjuster, Valve › Component Information › Service and Repair › Procedures2
       • Rocker Arm Assembly › Component Information › Service and Repair › Procedures2
       • Variable Valve Timing Actuator › Component Information › Description and Operation2
     • Cylinder Block Assembly40 pages

       • Balance Shaft › Component Information › Service and Repair2345
       • Connecting Rod Bearing › Component Information › Service and Repair
       • Connecting Rod, Engine › Component Information9 pages

         • Specifications
         • Service and Repair › Connecting Rod Bearing Journal-to-Bearing Clearance2345678
       • Crankshaft Main Bearing › Component Information › Specifications2345
       • Crankshaft, Engine › Component Information › Service and Repair › Crankshaft Main Bearing Journal Taper And Out-of-Round234
       • Engine Block Heater › Component Information › Service and Repair
       • Harmonic Balancer - Crankshaft Pulley › Component Information9 pages

         • Specifications
         • Service and Repair › Crankshaft Pulley2345678
       • Piston, Engine › Component Information › Service and Repair › Procedures23456
     • Cylinder Head Assembly20 pages

       • Valve Clearance › System Information › Adjustments
       • Fuel Pressure Release › System Information › Service and Repair2
       • Rocker Arm Assembly › Component Information › Service and Repair › Procedures2
       • Valve Cover › Component Information › Service and Repair23
       • Valve Guide › Component Information › Service and Repair
       • Valve Seat › Component Information › Service and Repair › Valve and Seat Refacing Measurements23
       • Valve Spring › Component Information › Service and Repair › Procedures2345
       • Valve, Intake/Exhaust › Component Information › Service and Repair › Valve Stem Diameter23
     • Drive Belts, Mounts, Brackets and Accessories15 pages

       • Drive Belt › Component Information5 pages

         • Diagrams
         • Testing and Inspection › Drive Belt - Noise/Flutter2
         • Service and Repair › Front End Accessory Drive (FEAD) - Exploded View2
       • Drive Belt Tensioner › Component Information5 pages

         • Description and Operation
         • Testing and Inspection › Belt Tensioner - Mechanical2
         • Service and Repair › Front End Accessory Drive (FEAD) - Exploded View2
       • Engine Mount › Component Information › Service and Repair › Procedures23
       • Idler Pulley › Component Information › Service and Repair › Front End Accessory Drive (FEAD) - Exploded View2
     • Engine Lubrication36 pages

       • Engine Oil Pressure › Component Information › Specifications2
       • Engine Oil Dip Stick - Dip Stick Tube › Component Information › Service and Repair23
       • Engine Oil › Component Information › Specifications › Capacity Specifications2
       • Oil Filter, Engine › Component Information › Diagrams23
       • Oil Filter Adapter › Component Information › Service and Repair › Oil Filter Adapter234
       • Oil Pan, Engine › Component Information › Service and Repair › Engine Lubrication Components - Exploded View2345678
       • Oil Pressure Sender › Component Information7 pages

         • Locations23
         • Service and Repair › Engine Oil Pressure (EOP) Switch234
       • Oil Pick Up/Strainer › Component Information › Service and Repair › Engine Lubrication Components - Exploded View2345
       • Oil Pump, Engine › Engine Oil Pressure › Component Information › Specifications2
     • Intake Manifold › Component Information › Specifications234
     • Seals and Gaskets, Engine12 pages

       • Crankshaft Main Bearing Seal › Component Information › Service and Repair › Crankshaft Rear Seal234
       • Front Crankshaft Seal › Component Information › Service and Repair › Crankshaft Front Seal234
       • Valve Guide Seal › Component Information › Service and Repair › Valve Train Components - Exploded View234
     • Sensors and Switches - Engine › Oil Pressure Sender › Component Information7 pages

       • Locations23
       • Service and Repair › Engine Oil Pressure (EOP) Switch234
     • Timing Components24 pages

       • Balance Shaft › Component Information › Service and Repair2345
       • Camshaft Gear/Sprocket › Component Information › Specifications
       • Timing Chain Tensioner › Component Information › Specifications2345
       • Timing Cover › Component Information › Specifications23456
       • Variable Valve Timing7 pages

         • Variable Valve Timing Actuator › Component Information › Description and Operation2
         • Variable Valve Timing Filter › Component Information › Service and Repair
         • Variable Valve Timing Solenoid › Component Information › Locations234
     • Tune-up and Engine Performance Checks19 pages

       • Fuel Pressure › System Information › Specifications234
       • Air Cleaner Housing › Air Filter Element › Component Information › Service and Repair
       • Fuel Filter › Fuel Pressure Release › System Information › Service and Repair2
       • Firing Order › Component Information › Specifications › Firing Order2
       • Spark Plug › Component Information4 pages

         • Specifications › Gap2
         • Service and Repair › Engine Ignition Components - Exploded View2
       • Compression Check › System Information5 pages

         • Specifications
         • System Diagnosis › Compression Test234
       • Valve Clearance › System Information › Adjustments
     • Water Pump › Component Information › Specifications23
   • Cooling System65 pages

     • Auxiliary Water Pump › Component Information4 pages

       • Locations
       • Diagrams › Auxiliary Coolant Flow Pump23
     • Thermostat Bypass Hose › Component Information › Service and Repair
     • Coolant › Component Information › Specifications › Capacity Specifications2
     • Coolant Reservoir › Component Information › Service and Repair
     • Radiator Cooling Fan › Radiator Cooling Fan Motor › Component Information19 pages

       • Locations
       • Diagrams › Diagram Information and Instructions23456789101112131415161718
     • Engine - Coolant Temperature Sensor/Switch8 pages

       • Coolant Temperature Sensor/Switch (For Computer) › Component Information › Locations23
       • Engine Temperature Sensor › Component Information › Locations2345
     • Fan Shroud › Component Information › Service and Repair2
     • Heater Core › Component Information › Testing and Inspection › Heater Core234
     • Radiator › Component Information › Testing and Inspection234
     • Relays and Modules - Cooling System › Auxiliary Water Pump Relay › Component Information6 pages

       • Locations › M/E Coolant Pump Relay2
       • Testing and Inspection › Heater Pump Relay234
     • Sensors and Switches - Cooling System › Engine - Coolant Temperature Sensor/Switch8 pages

       • Coolant Temperature Sensor/Switch (For Computer) › Component Information › Locations23
       • Engine Temperature Sensor › Component Information › Locations2345
     • Thermostat, Engine Cooling › Component Information › Testing and Inspection
     • Thermostat Housing, Engine Cooling › Component Information › Service and Repair2
     • Water Pump › Component Information › Specifications23
   • Exhaust System39 pages

     • Catalytic Converter › Component Information14 pages

       • Description and Operation2
       • Service and Repair › Catalytic Converter - Manifold23456789101112
     • Exhaust Manifold › Component Information4 pages

       • Specifications
       • Service and Repair › Procedures23
     • Exhaust Pipe › Component Information › Service and Repair › Exhaust Flexible Pipe234567891011
     • Muffler › Component Information › Service and Repair › Exhaust System - Exploded View2345678910
6. 06Hybrid Drive SystemsHybrid Drive Systems: Sections
7. 07Powertrain ManagementPowertrain Management: Sections
8. 08Transmission and DrivetrainTransmission and Drivetrain: Sections
9. 09Brakes and Traction ControlBrakes and Traction Control: Sections
10. 10Starting and ChargingStarting and Charging: Sections
11. 11Power and Ground DistributionPower and Ground Distribution: Sections
12. 12Steering and SuspensionSteering and Suspension: Sections
13. 13Heating and Air ConditioningHeating and Air Conditioning: Sections
14. 14Restraint SystemsRestraint Systems: Sections
15. 15Accessories and Optional EquipmentAccessories and Optional Equipment: Sections
16. 16Body and FrameBody and Frame: Sections
17. 17Cruise ControlCruise Control: Sections
18. 18Instrument Panel, Gauges and Warning IndicatorsInstrument Panel, Gauges and Warning Indicators: Sections
19. 19Lighting and HornsLighting and Horns: Sections
20. 20Windows and GlassWindows and Glass: Sections
21. 21Wiper and Washer SystemsWiper and Washer Systems: Sections