Heater unit

HEATER UNIT

Service repair no - 80.20.01

Remove

1. Remove bonnet and disconnect battery.
2. Remove radiator bottom hose at radiator union and drain cooling system. See COOLING SYSTEM, Adjustment, Drain and refill
12. Remove sealing rubber.

For heater matrix removal. See Heater matrix For blower motor removal. See Blower motor

Refit

13. Smear a NEW sealing rubber with a suitable
14. Manoeuvre heater unit into position in engine
3. Slacken clips and disconnect heater hoses at heater box unions.
4. Remove outer cable securing clips. 15. Loosely fit lower fixing bolts to heater unit .
5. Slacken trunnions and disconnect control cables 16. Fully tighten upper fixing bolts followed by the from heater vent flap levers.
6. Remove heater wiring harness securing loop. 17. Refit interior bulkhead trim.
7. Disconnect harness multi-plug. 18. Secure wiring harness and reconnect multi-plug.
8. Remove interior bulkhead trim. 19. Fit control cables to vent flap trunnions and
9. Remove lower nuts and bolts securing the heater unit to the bulkhead. If air conditioning is 20. Connect heater hoses. fitted, remove evaporator. See AIR 21. Fit radiator bottom hose and refill cooling CONDITIONING, Repair, Evaporator
10. Slacken heater unit upper retaining bolts.
11. Manoeuvre heater unit, complete with blower 22. If air conditioning is installed, fit evaporator. motor, clear of air inlet duct and remove from engine compartment. 23. Fit bonnet and reconnect battery.

impact adhesive and fit to heater unit.

compartment, fit blower motor to air inlet duct and locate upper fixing bolts.

lower fixings.

secure with outer cable clips.

system. See COOLING SYSTEM, Adjustment, Drain and refill See AIR CONDITIONING, Repair, Evaporator