Evaporator

Refit

12. Clean sealant from blower flanges.
13. Apply a bead of Silicone Sealant around each blower flange.
14. Connect Lucars to resistor unit in correct order.
15. Position blower flanges on evaporator casing and secure with screws.
16. Connect Lucars (B and O wires) to blower motor.
17. Fit evaporator. See evaporator
18. Carry out system test. See Adjustment, System test

EVAPORATOR

Service repair no - 82.25.20

Remove

1. Disconnect battery negative lead.
2. Recovery refrigerant from air conditioning system. See Adjustment, Refrigerant recovery recycling recharging
3. Remove fascia duct bezel. See fascia duct bezel

10. Remove screw securing harness ’P’ clip to rear
4. Remove 3 nuts securing evaporator casing to mounting bracket. 11. Disconnect Lucar (B wire) from motor.
5. Disconnect drain tube from drain pipe on LH side 12. Disconnect Lucars (G, U, and R wires) from of casing.
6. Position 2 heater hoses to side of air intake tube.

• WARNING: Wear eye and hand protection
• when disconnecting components
• containing refrigerant.

7. Using a backing spanner, loosen union nut from evaporator return pipe and disconnect. Discard ’O’ ring.
8. Using a backing spanner, loosen union nut from evaporator feed pipe and disconnect. Discard ’O’ ring.

CAUTION: Plug the connections.

9. Ease 2 evaporator studs from their rubber bushes, release grommet from bulkhead, withdraw pipes from aperture and position evaporator unit on floor.

of casing.

resistor unit.