See Adjustment, refrigerant recovery recycling recharging

24. Using a backing spanner, loosen union nut and

Refit

25. Lubricate NEW ’O’ rings with refrigerant oil and
26. Fit expansion valve to pipe, DO NOT tighten
27. Connect capillary tube and tighten union nut.
28. Position capillary tube coil on low pressure pipe
13. Remove screw securing mounting bracket flange
29. Wrap capillary coil and union with prestite tape.

to casing.

30. Connect high pressure pipe to expansion valve,
14. Remove screws securing each end of blower flanges to upper casing.
15. Remove 6 screws securing upper to lower
31. Tighten expansion valve union nut.

casing.

32. Position evaporator unit in lower casing, align

33. Position upper casing, engage lower casing
34. Tighten blower flange screws.
35. Apply Silicone sealant to casing joint and
36. Apply sealing tape around air duct joint.
37. Position evaporator unit in footwell.
38. Connect multiplugs to compressor relays and
39. Connect Lucars (G, U, and R) to resistor unit
40. Lift evaporator, insert pipes into aperture and
41. Connect drain tube to pipe.
42. Fit grommet into aperture.
16. Remove tape sealing air duct inside casing. 43. Lubricate NEW ’O’ rings with refrigerant oil and
17. Release tape sealing pipes to casing.
18. Cut through sealant along casing joint and 44. Carry out a functional check. joints. gaskets. 45. Using a backing spanner, engage high pressure
19. Ease upper from lower casing and remove upper casing. 46. Using a backing spanner, engage low pressure
20. Lift evaporator unit from lower casing. Do not carry out further dismantling if component is 47. Fit nuts and secure evaporator casing to removed for access only.
21. Using a backing spanner, loosen union nut from 48. Fit fascia duct bezel. pipe and remove high pressure pipe. Discard ’O’ 49. Evacuate and recharge air conditioning system. ring.
22. Loosen clip and withdraw capillary tube coil from low pressure pipe and withdraw coil from pipe. 50. Reconnect battery negative lead.
23. Loosen capillary tube union nut and disconnect 51. Perform leak test on disturbed joints from low pressure pipe.Discard ’O’ ring. 52. Carry out system test.

remove expansion valve from pipe. Discard ’O’ ring.

fit to pipe ends.

union nut.

and secure with clip.

carefully align with low pressure pipe and tighten union nut.

bracket and engage blower flange screws, DO NOT tighten.

flange and secure with screws. Ensure mounting bracket screw engages evaporator bracket.

insulating tape to seal pipes to casing.

secure harness ’P’ clip.

and (B) to motor.

engage mounting studs.

fit to

pipe and tighten union nut.

pipe and tighten union nut.

mounting bracket. See fascia duct bezel

See Adjustment, refrigerant recovery recycling recharging

See Adjustment, System test