300Tdi Defender
ELECTRICAL
13
REPAIR
HEADLAMP
Service repair no - 86.40.02
Remove
1. Remove screws retaining side and direction
indicator lamps.
2. Withdraw lamp units and disconnect plugs.
3. Remove 2 screws and withdraw headlamp
finisher.
4. Remove 2 headlamp retaining screws.
5. Rotate headlamp clockwise, disengage from
body, and lift out headlamp.
6. Disconnect multi-plug to release headlamp. On
vehicles fitted with headlamp levelling unit, also
release unit harness plug
See Headlamp
levelling unit.
7. Remove rubber cover.
8. Release spring clip and withdraw headlamp
bulb.
NOTE: Do not touch bulb glass with
fingers. If necessary, clean bulb with
methylated spirits.
Refit
9. Fit bulb to headlamp and retain with spring clip.
10. Fit rubber cover and reconnect multi-plug. If
applicable, fit headlamp levelling unit plug
See
Headlamp levelling unit.
11. Locate headlamp in body and rotate
anti-clockwise to engage.
12. Fit headlamp retaining screws.
13. Fit headlamp finisher, side and direction
indicator lamps.
14. Check main beam alignment
See Headlamp
beam alignment.
