TD5 Defender
19
FUEL SYSTEM
8
REPAIR
7. Assemble LRT-12-154/1 to injector unit, screw in
slide hammer and remove injector.
8. Using LRT-12-154/4, remove and discard
sealing washer.
9. Remove and discard ’O’ ring seal.
10. Rotate engine to align camshaft lobes for access
of injector removal tool.
11. Carry out above procedure to remove the
remaining 4 injectors.
12. Rotate engine manually until each cylinder being
worked on is at TDC, and remove excess fuel
from piston bowl using a syringe.
Refit
13. Clean injector unit and mating faces in cylinder
head.
14. Position LRT-12-154/2 to injector units and fit
new ’O’ rings.
15. Fit new sealing washers to injector nozzles using
LRT-12-154/3.
16. Fit retainers to injectors, carefully fit injectors
ensuring retainer is located on its dowel and
tighten bolt to 32 Nm (24 lbf.ft)
17. Connect multiplug to injector.
18. Repeat above operation for remaining injectors.
19. Connect fuel hoses.
20. New injectors must be programmed using
TestBook.
21. Fit rocker shaft. See ENGINE , Repair.
22. Fit cooling fan. See COOLING SYSTEM,
Repair.