Front panel assembly refit

FRONT PANEL ASSEMBLY Refit

Remove

1. Disconnect both battery leads.
2. Raise front of vehicle.

WARNING: Support on safety stands.

3. Disconnect all ECUs.
4. Disconnect airbags and sensor system. See SUPPLEMENTARY RESTRAINT SYSTEM, Repair.
5. Disconnect alternator.
6. Remove both headlights.
7. Remove both front direction indicators.
8. Remove battery at RH inner wing.
9. Remove both wings [fenders]. See CHASSIS AND BODY, Repair.
10. Remove bonnet lock.
11. Remove bonnet safety catch bracket.
12. Remove front bumper assembly. 20. Prepare and clean panel joint faces. Punch or
13. Remove front grille.
14. Remove radiator.
15. Remove power steering fluid reservoir and 21. Reverse removal procedure. bracket at LH of radiator. 22. Remove stands and lower vehicle.
16. Remove ignition coil and bracket at LH of radiator (petrol engine vehicles).
17. Remove owner jack and jack cover at LH inner wing.
18. Remove engine air cleaner box at LH inner wing.
19. Remove battery.

drill holes in new front panel assembly for plug welding at both sides as shown.